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AUTOMATIC BORING MACHINE WITH CUTTING BLADE CASADEI BUSELLATO mod. JET SMART - A - As per E.C. rules

SKU: JET SMART A
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Details
Details

AUTOMATIC BORING MACHINE WITH CUTTING BLADE CASADEI BUSELLATO mod. JET SMART - A - As per E.C. rules
N.C. boring center with blade cutting equipped with:
• automatic centralized lubrication 
• boring head 18MX with integrated blade 
• pressure moltiplier 
• side supports for working long pieces  
• sensor for panel calibration on the opposite side 
• programmable zero stop 
• panel width meter 
• “Wave” programming software 
• Teleservice
• hardware key for “Wave”

MEAN FEATURES
C.N.C. boring center with fixed portal and mobile piece worktable for working:
• vertical boring on panel surfaces  
• horizontal boring on 4 sides of panel  
• milling by integrated disc milling cutter in "X" direction 
• generic vertical milling

STANDARD EQUIPMENT

Base and worktable
• Base in welded steel laminates
• Electrical panel integrated in the base 
• Worktop in phenolic material with grooves that allow through drilling 
• Side suppor for working long pieces 
• Automatic centralized lubrication through an electronic control unit managed directly by the control which always maintains the correct level of grease on the moving parts
• Automatic wheel aligner with full width wheels 
• Panel width meter to automatically measure the Y dimension of the panel. The system allows to carry out a congruence check between the inserted panel and the programmed one and stops the machine in case of error. The system also check possible collisions resulting from incorrect programming of the machine

Upright and operating group
• Upright with portal structure in boxed steel laminate
• Operating group for vertical and horizontal boring equipped with 12 vertical chucks, 6 horizontal ones and integrated blade. Available with verticl electrospindle with manual tool change.

Boring head
• Work unit for vertical and horizontal boring with independent spindles in light aluminium alloy 
Movement in X, Y and Z on prismatic linear guides and preloaded ball recirculating shoes
Motion transmission through recharged ball recirculating nut 
Positioning of groups and management of machine events with technology and digital brushless motor drives.
Pressure multiplier, drilling aid device for Z axis.
• 12 drill chucks with “T” shaped vertical axis outlets with a 32 mm center distance (7X – 5Y)
• 2 twin-spindle heads for horizontal boring oriented in X with a 32 mm center distance 
• 1 twin-spindle head for horizontal boring oriented in Y with a 32 mm center distance
• vertical and horizontal drill bit connection ø 10 mm Weldon type (max length of drilling bit 70 mm)
• 1 integrated blade group ø 125 mm oriented in X
• Motor power 2,2 kW
• Pneumatic ON/OFF stroke of each vertical chuck and blade 60 mm
• Pneumatic ON/OFF stroke of  horizontal heads 75 mm

Handling
• The workpiece is blocked by a gripper managed directly by the Numerical Control and is positioned sequentially under the operating head according to the processing to be carried out
• Sensor for panel calibration from the opposite side that allows to read the X dimensione of the panel and automatically compensate errors of piece length. The device ensures an excellent  joint between panels even in the case of pieces out of tolerance. 
• Programmable zero stop positioned on the boring head. Programming the starting position of the boring head in Y, it's possible to position the zero work piece along Y avoiding the make it coincide with pins or radius

Electro-spindle (Version B)
Vertical electro-spindle at the table that can make generic milling in any direction 
Technical data:
- power 5,5 kW (7,5 HP) (S6)
– 18.000 r.p.m. max
- ER32 pliers connection for milling cutters with cylindrical shank (2-20 mm)
- n° 1 elastic gripper D15-16 mm
- locking ring 
- max tool diam. 20 mm
- suction mouth diam. D 60 mm
- electro-spindle cooling through coaxial fan 
N.W.  It isn't possible to mill the external side of panels where there is the mobile gripper 
Min. distance between milling cutter and external part od the panel (gripper side): 35 mm
It isn't possible to remove parts of the panel but it's necessary to leave jumpers or chipboard the part to be removed
Only tools capable of rotating at a speed of 18000 r.p.m. are allowed

Numerical control
Numerical control with “Wave” interface dedicated to the boring and milling machines of wood sector installed on personal computer:
Windows operative system 
17" color LCD Video
Qwerty keyboard 
“Wave” machine interface software 
General features of the software:
- Operator interfacce in language (I - GB – D - E – F)
- Multitasking operative system  for the use of the control even when the machine is working
- Graphical display of the head configuration - tool management with graphic representation for a simple and immediate setting of the parametres 
- Possibility to adjust the working and positioning speed by double override  
Programming:
- parametric and graphic programming 
- import of files in format DXF and ASCII (2D) (“POLYLINE 3D” geometries can't be imported)
- guided editor with graphic aids 
- automatic optimization of drillings
- management of the positioning of the workpiece gripper 
- possibility to create macros and subroutines independently
Accessories included
- simulated execution 
- use of bar codes with integrated software
- autodiagnosis and reporting errors or faults with languages messages 
TELESERVICE remote assistance system via internet 
It allows the connection of the machine supervision PC, via Internet, with the assistance service. 
Software: connection program that allows to make: 
• visualization of the operator interface 
• signal diagnosis 
• operations of data backup and file transfer
• operations of upgrade of the machine logic and the operator interface 
N.W. An internet connection is required, by the customer  
If the remote assistance connection during the guarantee period isn't allowed by the customer - who specifically asks for a technical intervention at his seat and, after this one, the technical intervention shows that the problem could have been solved with the connection denied - the technical intervention will be considered to be paid.

Quality controls and safety
Assembling with execution of conformity tests according to proper testing planes. 
The machine in basic configuration includes safety protections according to the countries where they are required.

TECHNICAL FEATURES

Axis
max. length of workable panel 3.050 mm
min.  length of workable panel 200 mm
max. width of workable panel 900 mm (with all tools, piece passage = 950 mm)
min. width of workable panel 70 mm
max. thickness of workable panel 60 mm
min. thickness of workable panel 10 mm
max. X axis speed 40 mm
max. Y axis speed 40 mm

Boring head 
Vertical chucks 12 (7X - 5Y)
Horizontal chucks 6 (2+2X – 2Y)
Chuck rotation speed 4.200 r.p.m. 
Integrated blade in X 125 mm
Blade rotation speed 5.400 r.p.m.
Motor power 2,2 kW
Cylindrical shank tool connection Ø 10 mm

Installation (indicative values)
Installed power 17 kVA
Compressed air consumption (1 connection) 450 NL/cycle
Suction air consumption 1900+550
Suction air speed 30 m/sec
Suction mouth diam. Ø 150 + 80
Total weight of the machine 1.350 kg

NOTA: It's forbidden to work panels whose characteristics don't fall within the dimensions indicated.
The machine can only work panels whose long side must be positioned in the “X” direction of the working coordinates.
Workings on profiled pieces must be evaluated during the contract .
For horizontal workings on pieces with width less than 121 mm by tool n° 60 or n. 61°, it isn't possible to guarantee the accuracy of the hole as it's linked to the accuracy of the piece.

VERSIONS:
The Jet Smart is available in 2 versions:
Jet Smart - A for only milling workings 
Jet Smart - B for workings of drilling and milling 

TOOL FEATURES
- horizontal drilling along “X”, up to a min. height of 20 mm in “Y” blade cutting at a min. height of 120 mm in “Y”
- max depth in vertical drilling 32 mm
- max height of the horizontal drilling as to panel surface (face 1): 33 mm)
- integrated blade group: rotation speed = 5.400 rpm, tool connection = hole 20 mm, blade = max diam. 120 mm; max thickness 6 mm

OPTIONAL ITEMS OF THE BASIC MACHINE:

FB0928 Version as per E.C. rules

FB0929 As per USA/Canada rules

FB0931 As per Brasilian rules

FB0930 Voltage different from 380/400 50/60 Hz

FB0994 Remote control panel
Mobile control panel for machine control during the execution of the programs. Very useful for the verification of milling programs. It allows the control of axis speed and  machine state. It's equipped with emergency pushbutton.

FB0728 Air conditioning of the electrical cabinet
Selection for very hot countries is recommended
The system allows to keep the temperature inside the electrical cabinet at adequate levels and to guarantee insulation from external dust.

FB0932 Static continuity group

FB0933 Eco System Package
Machine energy consumption management system to eliminate waste.

OPERATING GROUPS

FB0934 Electro spindle 4,5 kW (S6) with quick tool change
Vertical electro-spindle at the table that can make generic milling in any direction.
Technical data:
• power (S1/S6) 4/4,5kW (5,4/6Hp) – 24.000 r.p.m. max
• connection ISO30
• n°2 cones ISO30 connection ER32, complete with ring nut 
• n°2 elastic grippers D15-16mm ER32
• max tool diam. 20 mm
• suction mouth diam. D60 mm
• suction air consumption 300 m3/hr
• suction air speed 30 m/sec
• electro spindle cooling by coaxial fan  
N.W.  It isn't possible to mill the external side of panels where there is the mobile gripper 
Min. distance between milling cutter and external part od the panel (gripper side): 35 mm 
It isn't possible to remove parts of the panel but it's necessary to leave jumpers or chipboard the part to be removed 
Only tools capable of rotating at a speed of 24000 r.p.m. are allowed
It isn't allowed to change tool within the same program.

FB0935 Tool-holder DX ISO30 for elastic pliers ER32

FB0936 Tool-holder SX ISO30 for elastic pliers ER32

HARDWARE DEVICES

FB0753 Wireless bar code reader
N.W.
On Easy Jet obligatory “supplement PC on mobile console”

OPTIONAL SOFTWARE:

FB0937 Cabinet module for Wave
Training and installation not included in the price
N.W.
Module added at the standard key

ADDITIONAL HARDWARE KEYS

FB0706 Additional hardware key for WAVE (base) for USB door (only Wave)
Training and installation not included in the price

FB0986 Additional hardware key for WAVE cabinet for USB door (Wave cabinet included)
Training and installation not included in the price

X -CAB SOFTWARE

FB0754 X - CAB office - software for furniture and generation of cutting list and labels 
Training and installation not included in the price

CAD-CAM GENIO

FB0756 CAD-CAM Program "Genio"
Training and installation not included in the price

FB0760 Additional hardware key for CAD/CAM "Genio"
Training and installation not included in the price
N.W.:
- The preferred network is 10/100 Ethernet, for other types (Novell, Sun,...) please, contact the Busellato Product department. 
- Obligatory communicate the serial number of the keys in possession

CAD/CAM ALPHACAM

FB0743 Software CAD/CAM Alphabase
Training and installation not included in the price

Additional Info
Additional Info
ManufacturerCasadei Busellato
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