AUTOMATIC MACHINE FOR PRODUCTION OF 2/4-WAY PALLETS AND ELEMENTS OF CASES AND CRATES - mod. TR-3 - As per E.C. rules

SKU: TR-3
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Details
Details
AUTOMATIC MACHINE FOR PRODUCTION OF 2/4-WAY PALLETS AND ELEMENTS OF CASES AND CRATES - mod. TR-3 - As per E.C. rules

It's speciallu suitable for medium productions, thanks to its chain system with motorized movements it allows easy and quick adjustments of templates, even thanks to memorization of riveting programs.
It has 2 couples of chains that - thanks to the independent motorization - allow to adjust the length of manufactures in a few seconds, even the adjustment of the width of manufactures is motorized and adjustable in a few seconds.
The riveting bridge is available in different versions, with all heads at mechanical positioning (1 controlled axis), with 3 mechanical heads and 2 motorized heads controlled by PLC (3 controlled axis) or all motorized heads (4 controlled heads).
The chain movement allows to put the TR-3 on line with an automatic system equipped with groups of bevelling and stamping, turnover, stacking and unloading store.
The TR-3 can be positioned on line with a STRINGMAKER for production of small feet for 4-way pallets.

The operating system of the TR-3 is simple: 2 operators, positioned one in front of the other, at the head of the machine, arrange components in templates that feed at variable speed from the control panel. Finished this operation, products pass under the bridge and are riveted, is expelled autonomously and can be directed towards a stacker.
Operators, in the case of 4-way pallets, can take fore-riveted small feet from the STRINGMAKER that - if they wanted - can be put on line with the TR-3 itself.

STANDARD EQUIPMENT
- Work bench with chain movement of manufactures.
- Special soundproof steel riveting plates (optional)
- Possibility to install 2 additional chains for board movement.
- Bridge with 6 shot units, 3 inclined for riveting, with manual positioning and zigzag movement produced by a pneumatic system
- Possibility to motorize all or part of shot units (optional)
- Possibility to add the 4th shot unit for production of 2-way pallets by 4 squared timbers
- Shot units were studied on purpose for the machine and work at low pressure, 4-5 atm. only
- Jumbo shot unit loaders for rolls up to 1200 rivets
- Max. care for safety systems
- Impossibility to reach shot units without setting machine in emergency
- By the machine in emergency pressure is unloaded and shot units are disarmed
- Programming of a new product is simple and very quick, it happens by self-learning

The TR-3 has been studied for production of standard pallets or out-of-size ones (on request), working dimensions are:
- Manufacture width from mm. 600 to mm. 1500
- Max.manufacture length up to mm. 2500

RIVETING MACHINE
TR-3 - 1 AXIS

Riveting bridge with:
- 1 bar with 3 shot units for rivets up to mm. 90, mechanically adjustable easily and quickly. Shot units run on a rail equipped with bearings in order to allow a lasting easy sliding. The zig-zag movement, through a pneumatic piston, is adjustable up to 100 mm.
- possibility to add a 4th shot unit in both sides

TR-3 - 3 AXIS
- 1 bar with 3 shot units for rivets up to mm. 90, mechanically adjustable easily and quickly. Shot units run on a rail equipped with bearings in order to allow a lasting easy sliding. The zig-zag movement, through a pneumatic piston, is adjustable up to 100 mm.
- 1 bar with 2 nclined, motorized shot units for rivets up to 50 mm., independent between them, controlled by PLC with memorization of riveting movements
- possibility to add the 3rd shot unit, on the side of the units for rivets up to 90 mm.

EASY AND QUICK ADJUSTMENTS
To set a new model of pallet is very easy and quick.
- 2 couple of chains, that determine the length of pallets, are motorized, this allows to increase or reduce the space between the head bar and the pushing one of pallets by a simple control from the control panel
- even width adjustment is easy and quick. A fixed central slide guides the central small foot or squared timber, the 23 external slides are tied among them by a double motorized screw, so that the control on the control panel allows to adjust in a few seconds even manufacture width
- now we must only adjust datum for boards that are on head and pushing bars. This allows a quick and easy size changement
- thanks to our system you haven't to equip with hundreds of templates, as it's required by traditional chain machines

BEVEL AND STAMP
Station with hot stamper, possibility to assemble 2, 4 or 6 adjustable stamper.
4 trimming units for cut of pallet angles, 2 fixed and 2 adjustable in length.
The whole station is adjustable in width through a wheel equipped with numerical indicator.
Possibility to have one function or both ones, on request.
Working dimension: mm. 1500x1500
Different dimensions on request.

TIPPER AND PALLET-TURNING UNIT

Station with tipper and pallet-turning unit to stack pallets in a restrained way.
The whole station is easily and quickly adjustable in width through bushes with hexagon wrench equipped with numerical indicator.
It's possible to exclude this station in order to stack pallets in a straight way.
Working dimension: mm. 1500x1500
Different dimensions on request.

STACKER

Pallet storage station with electric control with the pile height that can be set up on the control panel.
Working dimension: mm. 1500x1500
Different dimensions on request.

STORE

Store that allows unloading stacked palletsi, composed by idle roll ways.
Lenght on request according to available space.

TECHNICAL DATA

- overall dimensions mm. 6000x2300x1850=H
- max. riveting width mm. 1500
- weight about 30.000 kg.
- 3-phase electric feed 380 V / 50 Hz
- electric absorption about 3 kW
- pneumatic connection 3/8"
- working pressure 7 bar
- chan speed up to 28 mt/min
- PLC memory: up to 100 programs to be stored
Additional Info
Additional Info
ManufacturerRapid
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