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INDUSTRIAL AUTOMATIC SINGLE SIDE EDGE BANDER CASADEI BUSELLATO mod. FLEXA 507 - RMA-9 (L=4700) - As per EC rules

SKU: FLEXA 507 - RMA-9
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Details

INDUSTRIAL AUTOMATIC SINGLE SIDE EDGE BANDER CASADEI BUSELLATO mod. FLEXA 507 - RMA-9 (L=4700) - As per EC rules

STANDARD EQUIPMENT
• Incoming control panel on pine cone on ergonomic position
 
Protection booth of the groups installed after the glueing group with polycarbonate windows for viewing the groups during working and coating in sound-absorbing material. Lamps for cabin interior lighting
• Machine base in folded and welded laminates that guarantee high rigidity to the structure. Openings with slides for the unloading on the ground of any un-aspirated chips
Panel support roller along the entire length of the machine with telescopic opening system and panel plastic sliding wheels  with steel rotation pins 
Track feeding system with high adherence rubber coated shoes fixed on industrial chain. The runners slide on 2 steel guides. The 2 guides have different section: one is circular in section, one is flat in section. This system allows straight forward movement  and ensures high resistance to lateral loads. Automatic slide lubrication witj opti,ization of the quantity of oil according to the panels worked
Panel spacer device at the machine inlet that allows the insertion of the panels with the right space. Automatic variation of the distance according to the selected working speed
Upper presser in folded and welded steel laminates, supported by steel columns with vibration-free structure to which the operating groups are fixed
2 rows of panel pressure wheels made of high adherence rubber and sliding on bearings. Carter to cover the wheels from any un-aspirated chips. Electronic lifting of the presser when the panel thickness changes.
Upper operating groups fixed to the presser or mechanically linked to it to allow their automatic adjustment  as the panel thickness changes.
Lower groups frixed to the track spar for a precise reference with respect to the panel. High frequency motors with inverter. Suction mouths of the operating groups positioned on the upper side of the cabin.

Electrical system
Electrical system compliant with current legislation and inserted in a metal container with doors for easy access.

Safety rules
The machine is manufactured in compliance with ISO 18217 standards.
Attention: For some countries it's required to select the variant relating to the specific legislation envisaged as optional 

Control system “MEGA 300 TS”
Numerical control positioned at the entrance of the machine on a pine cone in an ergonomic area for the operator.
Main functions:
- Operating group control and automatic sequential starting of the motors
- 12” colour Touch-Screen Monitor
- Glue pot temperature control and adjustment 
- Graphic simulation of the processes per each side of the panel
- Graphical representatiion of all operating groups and their status (on-off)
- Memory capacity: 100 customizable edgebanding programs, 6 of which with quick recall
- Simple diagnostic system that guides the operator in solving errors
- Processing of partial and absolute machining statistics including number of pieces machined, edge applied, machine start time, track distance
- Selection of the 1st and 2nd passage without changing the program
- Measurement units in mm or inches
- Operating temperature: from 0° to + 45° C

OPERATING GROUPS

Inlet rectifier group "TR-E"
The group is positioned before the glueing group. It allows to grind the edge of the panel and to obtain an excellent glueing surface. The group consists of 2 cutters equipped with automatic timed intervention to avoid chipping of the panel. The cutters are mounted on 2 high frequency motors and are adjustable in height for the correct centering of the tool with respect to the panel.
The removal of the rectifier group goes from 0,4 to 3 mm and is determinated by the position of the inlet guide. The visualization of the removal takes place through a mechanical digital numerator. The group is equipped with a pair of diamond cutters H= 49 (D=100 H=49 Z = 2+2). Max workable panel height 45 mm
N.W. Group available only on compositions that have the letter "R" in the identification code

Glueing group "GP/1100"
The unit performs automatic glueing with hot melt glue of edges in rolls and strips on the side of straight panels 
Glue pot
- independent motorization for the recirculation and the continuous recovery of the glue 
- non-stick treatment to facilitate glue replacement and maontenance
- spreader roller with knurling which guarantees a homogeneous and optimized spreading
- digital thermoregulation to control the glue temperature
- glue pot temperature with automatic lowering after a period of inactivity of the machine
- adjustment of the glue dispensed
- glue pot quick release “Quick Lock
- “Easy” device that includes the automatic exclusion of the glue pot in case of non-use or block of the track feed and the automatic locking system for copyng the glue pot in the last part of the panel
Edge loading
- drive roller and 1st edge pressure roller with single drive
- drive roller for automatic loading of the edge when the panel arrives
- shears for automatic cutting of the edge in rolls
- roll holder plate
- sheet pusher device for automatic loading of the edge in strips 
- 2 interchangeable drawing rollers: 1 knurled roller for the processing of thin and plastic edges; 1 pin roller for processing solid wood edges
Edge pressure rolls with 4 rolls
- 1st large motorized and friction roller 
- 2 idle rollers with opposite taper which ensure optimized edge pressure
- 4th cylindrical idle roll 
- rolls with timed intervention 
- roll pressure with pneumatic adjustment
- adjustable position through knob abd numerical indicator according to the panel thickness

Header group "IK/S"
The group, complete with 2 independent high frequencyt motors, allows to perfectly cut the excess edge on the front and rear of the panel in progresss (even soft/postformed panels)
The robustness of the structur and the sliding of the 2 motors on prismatic guides with recirculating ball slides ensure a high machining precision and reliability. This system guarantees absence of play and the maximum repetitiveness.
Technical data:
- 2 high frequency motors 
- Independent automatic inclination (front/rear) of blades 0-15°
- Copier on each motor that allows an accurate blade positioning with respect to the cutting point  
- Suction hoods for both motors above the cutting area 
- Complete of blades

Overlying trimming group “TS/K”
The group allows the trimming of the excess edge in the upper and lower part of the panel.
Technical data
- 2 horizontal high frequency motors
- Rotating vertical copiers that allow to perfectly align tools with respect to the cutting point 
- Pneumatic group exclusion 
- Double pneumatic vertical position for performing the trimming with or without excess
- Knobs and numerical indicators for adjusting
- Equipped with cutters and straight throwaway knives 
- Suction hoods

Inclined trimming group “TT/1100”
The group allows the trimming of the excess edge in the upper and lower part of the panel. 
Caratteristiche tecniche:
- Technical data: 
- 2 inclined  high frequency motors 20º
- Rotating vertical and frontal copiers that allow to perfectly align tools with respect to the cutting point  
- Independent pneumatic exclusion of the upper and lower group  
- Automatic group positioning for:
  1) gleaning a thin edge thickness (f.e., 0,6 mm)
  2) trimming an edge with radius (f.e., 3 mm)
  3) trimming solid wood with max thickness 12 mm with manual set up of the group on mechanical stop with double position  
- Trimming with radius or gleaning on non-edged panels
- Equipped with multifunction tools 
- Suction hoods

Rounding group “ROUND A/2 SUPER”
The group allows the rounding of straight or shaped angles and the trimming of the upper/lower side of the panel. Equipped with 2 high frequency motors and with prismatic guides and ball recirculating slides that ensure movements without play.
- max working speed 18 m/min in rounding and trimming
- selection of independent workings between trimming and rounding
- vertical and frontal copier for the adjustment of the cutting point of the tool on the panel
- double manual working position
- automatic exclusion of the group
- high efficiency chip suction 
- complete with brazed tools with radius (R=2)

Edge scraper group “SCR/1000"
The group ensures the finishing of PVC/ABS edges up to 3 mm and high working precision thanks to rotating disc copiers.
The replacement of the cutter heads with copiers ensures the rapid change of the radius edge processing, (f.r., from R3 to R2 mm). The pneumatic release of the heads is carried out without tools (spare heads not included).
Independent suction hoods with chip collection drawer.
The group is equipped with a pair of knives included (R=2 mm )

Brush group BFN
The group is equipped with 2 independent motors for edge cleaning/polishing. The tiltting motors optimize the part cleaning/polishing phase.

TECHNICAL FEATURES
Panel height *min. panel thickness based on the groups installed or in function: 8 (13)** ÷ 60 mm
Thickness of edges in roll 0,4 ÷ 3 mm
Max section of the edge in roll 135 mm2
Roll-holder plate diam. 780 mm
Thickness of edges in strips 0,4 ÷ 8 mm (12 mm opt.)
Variable feeding speed 10÷18 m/min
Max. excess of the edge with respect to panel thickness *(5 mm with edge max 3 mm thick): 2+3 mm (5)*
Min panel width (at least 210 mm long):
with panel thickness up to 40 mm: 55 mm
with panel thickness from 41 to 60 mm: 80 mm
with edge thickness more than 3 mm: 80 mm
Min panel length (at least 100 mm wide) 140 mm
Min length of edges in roll 170 mm
Min length of edges in strips 250 mm
Interspace between 2 successive panels at 10 m /min 550 mm
Interspace between 2 successive panels at 18 m /min 700 mm
Panel suppoert roller opening 600 mm
Worktable height 950-980 mm

Rectifier group TR-E
Max removal 55 mm2
Max removable thickness 3 mm
Panel thickness 8 ÷ 45 mm
* (60 mm panel thickness with tool H=64 mm (opt(60 mm)*
Tool rotation speed 9.000 r.p.m.
Tool-holder shaft diam. 30 mm
Motor power 1,8 kW
Tools: diam. 100 mm
Tools: height 49 mm (64 mm opt)

Glue pot group “GP/1100”
Resistance power 3 kW
Pressure rolls 1+3
Glue capacity 1,5 Kg
Heating time 12 min

Header group IK/S
Motor power 0,35 kW
Blade rotation speed 12.000 r.p.m.
Blade inclination 0 ÷ 15°

Overlying trimming group  “TS/K”
Min. panel thickness 8 mm
Vertical copiers: disc 
Tools with straight cutting edges 
Power per each motor 0,65 kW
Cutter rotation speed 12.000 r.p.m.

Inclined trimming group “TT/1100”
Min. panel thickness with radius 10 mm
Fixed motor inclination 20°
Vertical and frontal copiers: disc/disc
Tool radius 2 mm
Power per each motor 0,65 kW 
Cutter rotation speed 12.000 r.p.m.

Rounding group ROUND A2 Super
Edge thickness 0,4 ÷ 3 mm
Panel thickness
- with straight angle 10 ÷ 60 mm
- with shaped angle (according to the profile) 10 ÷ 40/50 mm
Min panel length 140 mm
Max working speed 18 m/min
Panel interspace with speed 12 m/min: 700 mm
Panel interspace with speed 18 m/min: 800 mm
Vertical/frontal copiers: disc/pad
Tool radius 2 mm
Motor power 0,55 kW
Tool rotation speed 12.000 r.p.m.

Edge scraper group "SCR/1000"
Min panel thickness 12 mm
Throwaway knives R=2 mm

Brush group BFN
Rotation speed 1.400 r.p.m.
Motor power 0,13 kW

Motor power expressed in S1.

SAFETY REGULATIONS:

CA3655 Execution of European EC safety standards

CA3656 Execution of "UL/CSA"safety standards

CONTROL SYSTEMS:

CA3682 Teleservice Flexa

CA2062 Predisposition for barcode reader

CA2063 Barcode reader

VARIANTS FOR THE BASIC MACHINE:

CA3598 Eco System Package
N.W. 
nozzle opening/closing device not supplied

CA3657 Electrical execution V220/230/50/60 Hz

CA3658 Electrical predisposition kit

CA3039 Introduction system for narrow pieces

CA4095 Support roller with extension 1700 mm

CA3596 Processing panels with protruding ennobling
N.W. It isn't possible to work with the end trimming group when the material protrudes at the head and tail of the panel
Available only in the compositions with the rectifier group

CA4051 Kit of tools R=1 mm instead of R= 2 mm (std)

CA4052 Kit of tools R=1,5 mm instead of R= 2 mm (std)

CA4053 Kit of tools R=3 mm instead of R=2 mm (std)

VARIANTS FOR RECTIFIER GROUP:

CA3772 Anti-adhesive group "RA"
N.W.
Available only for machines with rectifier group 

CA2075 Copier kit for Rectifier unit "TR-E"

CA2076 "QUICK SIZE" device

CA2077 "QUICK SIZE SUPER" device

CA4011 Motor power 4 kW instead of 1,8 kW - V 400
N.W. 
Only for machines with voltage V400

CA4012 Motor power 4 kW instead of 1,8 kW - V 220/230
N.W. Only for machines with voltage V220/230

CA3773 Diamond tools for rectifying group h=64 Z=3+3

VARIANTS FOR GLUEING GROUP:

CA2082 Edge detection sensor

CA4033 Ceramic infrared lamp for panel heating 

CA2084 Pressure rollers with electronic positioning
N.W. 
For Flexa 207 Super, obligatory the Touch Screen control and the Comfort Kit

CA3660 Glueing group with pre-melter "GP/1100 P" + Kit 12x60 mmRecommended for processings that require high glue quantity

CA3686 Spare glue pot (group "GP/1100")
N.W. The double thermoregulation supplied as standard allows to work also with polyurethane glue 

CA3687 Spare glue pot for machines with pre-melter
N.W. 
Obligatory the “Kit for applying 12x60 mm edges”

CA2093 Double vertical roll holder with manual edge change

CA3637 Predisposition for AirJet Package
N.W. 
Available only for machines with round group

CA3635 Predisposition for AirJet Package
N.W. 
Available only for machines with round group. Obligatory the Kit Easy for glue group

CA3677 Dispositivo colla PUR con slot di spalmatura - Il dispositivo è intercambiabile con la vasca per colla eva fornita di serie

CA3678 Predisposition for PUR-glue device with spreading slot 

CA3679 Container for pot with polyurethane glue
Attention: consult the glue manufacturer on the maximum tank recovery times

VARIANTS FOR HEADER GROUP:

CA5002 "IK/S" end trimming horizontal movement
N.W.
 Obligatory to select the Comfort Kit or the automatic blade inclination

VARIANTS FOR TRIMMING GROUP:

CA3661 Tilting trimming group "TT/800" in replacement of "TT/1100"

CA3662 Trimming tool with different radius 
N.W.
It's required to specify tool radius - Available only for versions with Round A/2 Super - For the group Round A/2 Super it's required to select the pair of interchangeable motors

CA3012 "Nesting" copier for TS/K overlying trimming unit

CA3680 "Nesting" copier for TT/1100 inclined trimming unit

CA3681 "Nesting" copier for TT/800 tilting trimming unit

VARIANTS FOR ROUNDING GROUP “A”:

CA5682 Interchangeable motors (Rounding unit "A2 Super")

VARIANTS FOR EDGE SCRAPER:

CA3007 Spare heads for edge scraper SCR/1000

CA3009 "Nesting" copier for edge scraper SCR/1000
N.W. 
Obligatory the group “SCR/1000”

CA3775 Edge scraper SCR/P 2R

CA3776 "Nesting" copier for edge scraper SCR/P 2R

OPTIONAL FOR FREE SPACES:

OPTIONAL FOR SPACE "1":

CA3013 Router group "SM-100"
N.W.
 
Optional for space "1". Not compatible with SCR/1000 on the version RMAT-10. Not compatible with the version RMA10

CA3659 Router group "SM-100" in replacement of the brush group 
N.W. Optional for space "1"
Optional available for the version RMA-10 in replacement of the brush group “BFN”
It's recommended the use of tools as per indications present in the use and maintenance manual 

OPTIONAL FOR SPACE "1GSC"

CA3777 Edge finishing kit with nebulizing fluid

CA3778 Delicate edge protection kit with nebulizing fluid

CA3071 Glue scraper "GSU/2"
N.W. 
Optional for Space "1⁄2"

CA3016 Pneumatic oscillation system for brush group
N.W. 
Not compatible with Edge finishing kit with nebulizing fluid

OPTIONAL FOR SPACE"1S":

CA5004 Phon group "F/1" for PVC/ABS edges
N.W. - Optional for Space"1S"

ADDITIONAL TOOLS ON REQUEST:

TOOLS FOR TRIMMING UNIT 

CA3019 Pair of brazed cutters
N.W. For the version RMA10

CA3663 Straight cutters for trimmer TT/800 (throwaway knives)

CA3664 Pair of cutters R=1 mm for trimmer TT/800 (throwaway knives)

CA3665 Pair of cutters R=1,5 mm for trimmer TT/800 (throwaway knives)

CA3666 Pair of cutters R=2 mm for trimmer TT/800 (throwaway knives)

CA3667 Pair of cutters R=3 mm for trimmer TT/800 (throwaway knives)

CA3673 Pair of brazed cutters R=1 mm for trimmer TT/1100

CA3674 Pair of brazed cutters R=1,5 mm for trimmer TT/1100

CA3675 Pair of brazed cutters R=2 mm for trimmer TT/1100

CA3676 Pair of brazed cutters R=3 mm for trimmer TT/1100

TOOLS FOR ROUNDING GROUP

CA3668 Pair of brazed cutters R=1 mm

CA3669 Pair of brazed cutters R=1,5 mm

CA3670 Pair of brazed cutters R=2 mm

CA3671 Pair of brazed cutters R=3 mm

TOOLS FOR EDGE SCRAPER

CA3030 Pair of knives for edge scraper R=1

CA4061 Pair of knives for edge scraper R=1,5 mm

CA3031 Pair of knives for edge scraper R=2 mm

CA3032 Pair of knives for edge scraper R=3 mm

CA3705 Pair of knives for edge scraper SCR/P (XE) R=1-1,5 mm

CA3706 Pair of knives for edge scraper SCR/P (XE) R=1-2 mm

CA3707 Pair of knives for edge scraper SCR/P (XE) R=1,5-2 mm

CA3708 Pair of knives for edge scraper SCR/P (XE) R=2-3 mm

PACKAGES:

CA9063 Pallet for bases L=4700

CA9064 Pallet for bases L=5100

CA9065 Maritime crate for bases L=4700

CA9066 Maritime crate for bases L=5100

MACHINE ACCEPTANCE

CA3672 Additional testing for Edge scraping machine

ALSO THE FOLLOWING MODELS ARE AVAILABLE:

FLEXA 507 - RMAT-10 (L=5100)

FLEXA 507 - RMA-10 (L=5100)

Additional Info
Additional Info
ManufacturerCasadei Busellato
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