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MILLING BENDING MACHINE FOR COMPOSITE PANELS (Alucobond) mod. ALU BENDER - As per E.C. rules

SKU: ALU BENDER
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Details
Details

MILLING BENDING MACHINE FOR COMPOSITE PANELS (Alucobond) mod. ALU BENDER - As per E.C. rules
The milling bending machine for architecture and building field Alu Bender was designed to cover the core of aluminium composite panels.

- It mills one of the two skins and the core till it reaches the main skin to be bent.
- Then, during automatic feeding, 10 bending rollers bend the main skin against the core by closing and hiding it also from atmospheric agents.
(It is possible to effect the same operation on honeycomb aluminium panels).

This machine has been conceived to obtain the best performances in productivity processing alu composites materials: ACM - ACP - Alucobond® - Alpolic® - Dibond® - Larson® - Reynobond® - Alubond® - Albond® etc
After the bending rollers it is possible to install a flush trim unit which can bevel at 15° or at radius  2 mm, panels which have both sharp corners such as HPL, Acrylics etc.

The milling bending machine for architecture and building field Alu Bender is
- equipped with a front extension support to help feed panels of large dimensions.
- Equipped with three phase motors for the chain feeder and powerful high frequency motors, the Alu Bender carries out workmanships automatically with very little maintenance. 
- A centralized dust extraction system in one hose allows to eliminate the swarfs with a "dust collector unit" which is NOT supplied with machine.
- Thanks to the optional units it is possible carry out milling on HPL (TRESPA®, POLYREY®, RESOPAL®) to create overlapping between panels and the bevelling of the sharp edges.

The same workmanships can be carried out on acrylics, policarbonates, etc..

Machine functioning controlled by PLC with display at 4 lines 16 characters.
- ergonomic position for machine operator
- control of working programmes
- start-up control of motors on units
- control feed speed
- counting metre of processed panels divided in groups
- counting of working hours
- visualisation of emergency messages
- Languages: Italian, english, spanish, french, german, polish.

Bevelling on both sides of the panels which is impossible to be carried out contemporarily on machining centres (Nesting type) and on vertical panel saws. 

• Working controlled by PLC equipped with display with different messages for the use and the maintenance of the machine 
• Panels that can be worked (BENDING ONLY*): min 3 mm - max 30 mm, min. length 120 mm, min. width 110 mm. *Previously worked on CNC working centers.
• Panels that can be worked (milling and bending) Composites in aluminium with PE core and Mineral Core*: min 3 mm - max 6 mm (skin: min. 0,3 mm - max 0,5 mm), min. length 120 mm, min. width 110 mm. (*it needs an optional special milling cutter) 
• Panels that can be worked (milling and bending) Composites in aluminium “honeycomb” min 6 mm - max 8* mm (skin: min. 0,5 mm - max 1,0 mm), length min. 120 mm, min. width 110 mm (* more thicknesses to be worked by additional optional items)
• Panels that can be worked (milling only) laminated high pressure “HPL” min 6 mm - max 12 mm, min. length 120 mm, min. width 110 mm
Panel chain feeding unit (track) with rubber-coated slides, variable speed from 2 to 8 m/min
• Upper bar with 2 rows of rubber-coated wheels, adjustable in height for panels min. 3 - max 30 mm, with numerical indicator
Adjustable inlet guide from 0 to 30 mm with numerical indicator for aligning the panel to the bending line of rolls
MILLING GROUP T2 milling motor 0,50 kW - 200 Hz – 12.000 r.p.m. with Widia milling cutter Z10 0° for: - working of composite aluminium panel with PE core from 3 to 6 mm of thickness (min. skin 0,3 mm) - working of edges of HPL panels, min 6 mm max 12
Bending group - Nr. 10 adjustable rolls from 0° to 92°
• Frontal extendable support with rolls for great panels 
• Openable back closure with suction manifold Ø 120 mm (aspirator and pipe not included)
• E.C. mark 
• Standard voltage: 220 V / 50–60 HZ / SINGLE-PHASE
• Weight 660 Kg.
 
Advantages and Benefits ...

About the process:
- Covering the core
- Protecting from heavy weather condition

About the machine:
- A lot faster than manual ways
- Milling and bending continuosly in the same time
- 1,5 mt - 5 ft in 25 seconds
- It can process alu honeycomb boards
- It can profile sharp edge of HPL boards
- Milling HPL for boards overlapping

Technical data ...

Panel height: min 3 - max 30 mm
Panel height (Alu Honeycomb): min 10 - max 25 mm
Panel width: min. 110
Panel length: min. 120 mm
Variable speed of panel feeding unit: from 2 mt/1' to 8 mt/1'
Milling motor 1 PRE bending rolls: 200 Hz - 12.000 RPM - 0,50 kW
Milling motor 2 PRE bending rolls: 200 Hz - 12.000 RPM - 0,50 kW Std. - 0,73 KW Opt. page1image28640
Trimming motors POST bending rolls: 200 Hz - 12.000 RPM - 0,22 kW 
Milling cutter with WIDIA knives: Ø 80 mm Z10 - hole Ø 16 mm (r= 2 - 3 mm)
Total installed power about: min. 1,5 KW - max. 2,5 kW

OPTIONAL ...

LOAB1 - Milling unit with uprated power 0,73 kW (instead of 0,50 kW) for milling group T2 (already included in LOAB2) Max removal 12 mm2 (not required if ordered LOAB2)

LOAB2 - Milling group T1 for working of honeycomb aluminium panels and of composites for LOAB12 and/or LOAB10, it includes:
• Vertical milling motor T1 0,73 kW - 200 Hz – 12.000 r.p.m. 
• Widia braze welded milling cutter Z10 0° 
• Horizontal milling motor T2 0,5 kW - 200 Hz – 12.000 r.p.m. (LOAB1)
Additional milling cutter Z 12 20 mm 0° with V-Groove tooth for bending on Alu Honeycomb for milling unit T2
Panels to be worked (milling and bending) Aluminium honeycomb (skin: max 1 mm each one): min 6 mm - max 15 mm, min. length 120 mm, min. width 110 mm - Max working speed 2-4 mt/1’

LOAB13 - Milling group T1 for working (high speed) of aluminium honeycomb panels, Metawell® panels and composites for LOAB12 and/or LOAB10, it includes:
• Vertical milling motor T1 1,8 kW - 200 Hz – 12.000 r.p.m. 
• Milling cutter LEITZ with WIDIA interchangeable teeth Z6 0° for panels from 10 to 25 mm of thickness 
• Horizontal milling motor T2 0,5 kW - 200 Hz – 12.000 r.p.m. (LOAB1) 
Additional milling cutter Z 12 20 mm 0° with V-Groove tooth for bending on Alu Honeycomb for milling unit T2 
Panels to be worked (milling and bending) Aluminium honeycomb (skin: max 1 mm each one) min 6 mm - max 25 mm, min. length 120 mm, min. width 110 mm - Max working speed 6-8 mt/1’
Attn. LOAB2 and 13 can't mill the mineral core but aluminium only. T2 with LOAB11 only work the mineral core

LOAB3 - Upper + lower beveling group, milling cutters Z4 ø 75 mm - Widia tips, combined profile: straight/ray/bevel - Motors each one 0,22 kW - 200 Hz - 12.000 r.p.m.

LOAB4 - Automatic tool lubrication by nebulized oil drop for groups T1 and T2

LOAB5 - Additional milling cutter at 45° for HPL (obligatory LOB1 for HPL) for milling unit T2

LOAB6 - Additioonal extendable support with rolls equipped with sheet with fine adjustment of the height

LOAB12 - Rolls for double internal ply 180° for aluminium composites up to 6 mm (obligatory the optional LOAB2)

LOAB10 - Rolls for double external ply for aluminium composites up to 6 mm (obligatory the optional LOAB1 - max external ply 5 mm) In presence of LOAB2 or LOAB13 it's possible to have more width of the external ply (max 8 mm)

LOAB11 - Braze welded milling cutter Z10 with DIAMOND inserts for the milling unit T2 for aluminium HPL composites, long duration with mineral core up to 6 mm Suitable for working of sole milling of high pressure HPL laminated and other materials (plexiglass, policarbonato, Corian® etc) Not suitable for polishing

 

Additional Info
Additional Info
ManufacturerCasadei Industria
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