– control of working programmes

– start-up control of motors on units

– control feed speed

• Working controlled by PLC equipped with display with different messages for the use and the maintenance of the machine 
• Panels that can be worked (BENDING ONLY*): min 3 mm – max 30 mm, min. length 120 mm, min. width 110 mm. *Previously worked on CNC working centers.
• Panels that can be worked (milling and bending) Composites in aluminium with PE core and Mineral Core*: min 3 mm – max 6 mm (skin: min. 0,3 mm – max 0,5 mm), min. length 120 mm, min. width 110 mm. (*it needs an optional special milling cutter) 
• Panels that can be worked (milling and bending) Composites in aluminium “honeycomb” min 6 mm – max 8* mm (skin: min. 0,5 mm – max 1,0 mm), length min. 120 mm, min. width 110 mm (* more thicknesses to be worked by additional optional items)
• Panels that can be worked (milling only) laminated high pressure “HPL” min 6 mm – max 12 mm, min. length 120 mm, min. width 110 mm
• Panel chain feeding unit (track) with rubber-coated slides, variable speed from 2 to 8 m/min
• Upper bar with 2 rows of rubber-coated wheels, adjustable in height for panels min. 3 – max 30 mm, with numerical indicator
• Adjustable inlet guide from 0 to 30 mm with numerical indicator for aligning the panel to the bending line of rolls
• MILLING GROUP T2 milling motor 0,50 kW – 200 Hz – 12.000 r.p.m. with Widia milling cutter Z10 0° for: – working of composite aluminium panel with PE core from 3 to 6 mm of thickness (min. skin 0,3 mm) – working of edges of HPL panels, min 6 mm max 12
• Bending group – Nr. 10 adjustable rolls from 0° to 92°
• Frontal extendable support with rolls for great panels 
• Openable back closure with suction manifold Ø 120 mm (aspirator and pipe not included)
• E.C. mark 
• Standard voltage: 220 V / 50–60 HZ / SINGLE-PHASE
• Weight 660 Kg.

 

About the process:
– Covering the core
– Protecting from heavy weather condition

About the machine:
– A lot faster than manual ways
– Milling and bending continuosly in the same time
– 1,5 mt – 5 ft in 25 seconds
– It can process alu honeycomb boards
– It can profile sharp edge of HPL boards
– Milling HPL for boards overlapping

Panel height: min 3 – max 30 mm
Panel height (Alu Honeycomb): min 10 – max 25 mm
Panel width: min. 110
Panel length: min. 120 mm
Variable speed of panel feeding unit: from 2 mt/1′ to 8 mt/1′
Milling motor 1 PRE bending rolls: 200 Hz – 12.000 RPM – 0,50 kW
Milling motor 2 PRE bending rolls: 200 Hz – 12.000 RPM – 0,50 kW Std. – 0,73 KW Opt. 
Trimming motors POST bending rolls: 200 Hz – 12.000 RPM – 0,22 kW 
Milling cutter with WIDIA knives: Ø 80 mm Z10 – hole Ø 16 mm (r= 2 – 3 mm)
Total installed power about: min. 1,5 KW – max. 2,5 kW

OPTIONAL …

LOAB1 – Milling unit with uprated power 0,73 kW (instead of 0,50 kW) for milling group T2 (already included in LOAB2) Max removal 12 mm2 (not required if ordered LOAB2)

LOAB2 – Milling group T1 for working of honeycomb aluminium panels and of composites for LOAB12 and/or LOAB10, it includes:
• Vertical milling motor T1 0,73 kW – 200 Hz – 12.000 r.p.m. 
• Widia braze welded milling cutter Z10 0° 
• Horizontal milling motor T2 0,5 kW – 200 Hz – 12.000 r.p.m. (LOAB1)
Additional milling cutter Z 12 20 mm 0° with V-Groove tooth for bending on Alu Honeycomb for milling unit T2
Panels to be worked (milling and bending) Aluminium honeycomb (skin: max 1 mm each one): min 6 mm – max 15 mm, min. length 120 mm, min. width 110 mm – Max working speed 2-4 mt/1’

LOAB13 – Milling group T1 for working (high speed) of aluminium honeycomb panels, Metawell® panels and composites for LOAB12 and/or LOAB10, it includes:
• Vertical milling motor T1 1,8 kW – 200 Hz – 12.000 r.p.m. 
• Milling cutter LEITZ with WIDIA interchangeable teeth Z6 0° for panels from 10 to 25 mm of thickness 
• Horizontal milling motor T2 0,5 kW – 200 Hz – 12.000 r.p.m. (LOAB1) 
Additional milling cutter Z 12 20 mm 0° with V-Groove tooth for bending on Alu Honeycomb for milling unit T2 
Panels to be worked (milling and bending) Aluminium honeycomb (skin: max 1 mm each one) min 6 mm – max 25 mm, min. length 120 mm, min. width 110 mm – Max working speed 6-8 mt/1’
Attn. LOAB2 and 13 can’t mill the mineral core but aluminium only. T2 with LOAB11 only work the mineral core

LOAB3 – Upper + lower beveling group, milling cutters Z4 ø 75 mm – Widia tips, combined profile: straight/ray/bevel – Motors each one 0,22 kW – 200 Hz – 12.000 r.p.m.

LOAB4 – Automatic tool lubrication by nebulized oil drop for groups T1 and T2

LOAB5 – Additional milling cutter at 45° for HPL (obligatory LOB1 for HPL) for milling unit T2

LOAB6 – Additioonal extendable support with rolls equipped with sheet with fine adjustment of the height

LOAB12 – Rolls for double internal ply 180° for aluminium composites up to 6 mm (obligatory the optional LOAB2)

LOAB10 – Rolls for double external ply for aluminium composites up to 6 mm (obligatory the optional LOAB1 – max external ply 5 mm) In presence of LOAB2 or LOAB13 it’s possible to have more width of the external ply (max 8 mm)

LOAB11 – Braze welded milling cutter Z10 with DIAMOND inserts for the milling unit T2 for aluminium HPL composites, long duration with mineral core up to 6 mm Suitable for working of sole milling of high pressure HPL laminated and other materials (plexiglass, policarbonato, Corian® etc) Not suitable for polishing