Description

VERTICAL N.C. WORK CENTER WITH 5 CONTROLLED AXIS Mod. V 300.5
CONFIGURED WITH WORK TOP WITH MOVABLR BARS AND SUCTION CUPS.
SCHMALZ SYSTEM..

BASE
MONOLITHIC BASE WITH HEAVY-DUTY, THICK TUBULAR BRIDGE STRUCTURE AND A HIGH STANDARD RIGIDITY ENSURING PRECISION OVER TIME.

OPERATOR GROUP CARRIAGE
BRIDGE STRUCTURE (“Y” AXIS) OF HIGH RIGIDITY, MADE OF SUITABLE RIBBED ELECTR-WELDED CARPENTRY. THE STRUCTURE MOVES LONGITUDINALLY (“X” AXIS) ALONG THE MACHINE’S BASE AND SUPPORTS TRANSVERSELY AN ALUMINIUM CAST CARRIAGE WITH THE DRILL HEAD AND THE OPERATOR GROUPS, ALL INDEPENDENT.

HANDLING OF “X” AXIS
HANDLING OF “X” AXIS HAPPENS BY MEANS OF PINION AND RACK; THE RACK, OF THE  INCLINED AND GROUND TOOTH TYPE, IS MADE OF HARDENED STEEL; THE PINION IS HARDENED AND ITS TEETH ARE GROUND. THE PINION IS RIGIDLY MOUNTED ON A VERY PRECISE PLANETARY GEARBOX.

HANDLING OF “Y” AND “Z” AXIS
HANDLING OF “Y” AND “Z” AXIS HAPPENS BY MEANS OF HIGH PRECISION BALL SCREWS WITH PRELOAD SYSTEM. THANKS TO THIS SYSTEM, THE COUPLING SPACING IS REDUCED TO ZERO, THUS ENSURING THE MAXIMUM POSITIONING ACCURACY. THE COMPUTERIZED CONTROL OF THE ACCELERATIONS COMBINED WITH THE HIGH RIGIDITY OF THE STRUCTURE, ENSURES RAPID MOVEMENTS WITHOUT VIBRATIONS.

SLIDING GUIDES
ALL MOVEMENTS HAPPEN ON HIGH PRECISION PRISMATIC GUIDES WITH PRELOAD PADS, EQUIPPED WITH DUST-PROOF SEALS.

THE LUBRICATION SYSTEM ON THE MOVEMENTS IS AUTOMATIC.
(MANAGED BY THE CONTROL)

MOTORIZATIONS
MOTORIZATION IS ACHIEVED BY MEANS OF “BRUSHLESS” (WITHOUT BRUSHES) MOTORS. THIS TYPE OF MOTOR S ALLOWS ACCELERATIONS AND SPEEDS IMPOSSIBLE TO BE ACHIEVED WITH  TRADITIONAL DIRECT CURRENT MOTORS AND BRUSHES.

WORK CAMPS AND STROKES
AXIS STROKES:
– X – 3700 MM.
– Y – 1500 MM.
– Z – 270   MM.

WORKING STROKES – WORKABLE PIECE
– X – 3000 MM.
– Y – 1300 MM.
– Z – 150     MM.

AXIS SPEED
– X – 50 m/1′
– Y – 40 m/1′
– Z – 20 m/1′

5-AXIS HEAD
HEAD WITH 5 AXIS DRIVEN BY TORQUE MOTORS. THE HEAD IS EXTREMELY COMPACT AND OPERATED WITH 2 OFF SETS (OFF-AXIS).
THE ROTATION OF THE ELECTROSPINDLE GOES FROM -5º TO 90º. MAXIMUM RADIUS OF ACTION 360º

7,5 kW ELECTROSPINDLE S.1 AIR-COOLED SERVICE
– HSK F63 CONE ATTACHMENT
– SPINDLE ROTATION SPEED FOR DIRECT MILLING  r.p.m. 0-24.000
– MANUAL TOOL CHANGE WITH PUSH-BUTTON QUICK LOCK
– AUTOMATIC TOOL CHANGE WHEN COMBINED WITH A TOOL STORE
– MAX. TOOL DIAM. FOR DIRECT MILLING ISO 30  mm. 140
– PLIERS FOR TOOL HOLDER CONE ER 32
– CONES AND PLIERS NOT SUPPLIED

INVERTER FOR ELECTROSPINDLE 11 kW
– STATIC FREQUENCY CONVERTER
– C.N. PROGRAMMING OF THE ROTATION SPEED OF THE TOOL
– AUTOMATIC CONTROL OF THE TOOL’S BRAKING ACTION
– PROTECTION AGAINST OVERLOAD AND SHORT CIRCUIT
– ANOMALIE DIAGNOSTICS VIEWABLE ON DISPLAY

LINEAR TOOL STORE WITH 9 POSITIONS FOR AUTOMATIC TOOL CHANGE
– POSITIONING ON THE BASE BOARD (LEFT SIDE)
– ISO 30 CONE ATTACHMENT
– MAX TOOL DIAM.  MM. 140
– DISTANCE BETWEEN TOOLS IN THE STORE  MM. 140
– CONES AND PLIERS NOT SUPPLIED

WORKTOP
“TUBELESS” WORKTOP
6 MONOPROFILE PLANES THAT CAN BE MOVED AS STANDARD EQUIPMENT

IT’S A HIGHLY TECHNOLOGICAL SYSTEM COMPOSED OF ALUMINIUM PROFILES THAT SUPPORT SUCTION CUPS AND/OR AUTOMATIC LOCKING DEVICES.
ALUMINIUM PROFILES SHALL BE FITTED WITH INTERNAL VACUUM DUCTS AND FITTED WITH MAGNETIC VALVES WHICH AUTOMATICALLY OPERATE WHEN THE SUCTION CUPS ARE POSITIONED.
THIS SYSTEM ALLOWS THE ELIMINATION OF ANNOYING EXTERNAL TUBES THAT CARRY THE VACUUM, OFFERING THE FOLLOWING ADVANTAGES:
– NO RISK OF PIPE BREAKAGE DURING WORKING
– MAXIMUM APPROACH BETWEEN SUCTION CUPS ON THE SAME PLANE
– POSSIBILITY OF PLACING UP TO 8 SUCTION CUPS ON THE SAME PLANE BY SIMPLY MOVING THEM FROM ONE PLANE TO ANOTHER

– nº 6 SUCTION CUPS INCLUDED 140×115 MM. H=50 MM.
– nº 6 SUCTION CUPS INCLUDED 125x125x75 MM. H=50 MM.

VACUUM PUMP
VACUUM PUMP 100 M3/H KW 2,4 VOLT 400 HZ 50

SUPPLIED REFERENCE BARS
– 6 – LOWER STOPS WITH SENSOR
– 1 – LEFT SIDE STOP WITH SENSOR
– 1 – RIGHT SIDE STOP WITH SENSOR

CONTROL PANEL
THE CONTROL PANEL IS MOUNTED ON A CONSOLE WITH A MOBILE TROLLEY EQUIPPED WITH MULTIDIRECTIONAL WHEELS. IT CAN BE EASILY MOVED BY THE OPERATOR AND CONTAINS PC, KEYBOARD-MOUSE AND RELATED FUNCTION BUTTONS.

USER INTERFACE ON P.C.
– PERSONAL COMPUTER
– PENTIUM PROCESSOR E5300 2,60 GHZ
– RAM 1,96 GB
– CD-ROM READER
– HARD DISK 150 GB
– MONITOR: COLOURS 17″ TFT
– ETHERNET CARD FOR ONLINE CONNECTION
– OUTPUTS: 2 SERIAL – 1 PARALLEL – 6 USB
– CONNECTORS FOR MICROPHONE, AUDIO, STEREO IN/OUT
– KEYBOARD
– OPERATIVE SYSTEM: WINDOWS XP PRO

SOFTWARE
TPA EDI 32 “PROFESSIONAL” WITH A USB KEY

STANDARD FUNCTIONS
– SPECULATION
– HINGE
– LONGITUDINAL CUT
– SQUARING
– SQUARING WITH A CONCAVE AND CONVEX RADIUS
– PARAMETERIZATION OF MILLING
– ELLIPSE
– CIRCLE
– BUTTONHOLE
– AUTOMATIC EMPTYING OF POCKETS
– LOCK BREAKING
– ANUBA 7º
– SOFTWARE FOR WRITING

SUCTION CUP GRAPHIC DISPLAY SOFTWARE
IT INDICATES THE RIGHT POSITION OF THE SUCTION CUPS IN RELATION TO THE PIECE TO BE WORKED WITH THE POSSIBILITY OF SAVING THE PLACEMENT.

PRESETTING
DEVICE FOR THE AUTOMATIC CALCULATION OF THE LENGTH OF THE MILLING TOOLS.

ASPIRATION
SUCTION OUTLET CONNECTION DIAM.: 160 MM.

REMOTE ASSISTANCE
FREE FOR 12 MONTHS. IT’S ESSENTIAL TO HAVE AN INTERNET CONNECTION.