Description

N.C. WORK CENTER CASADEI BUSELLATO mod. JET MASTER 35 WF – A – As per E.C. rules
X = 3356 mm Y= 1720 mm Z = 350 mm
N.C. Work center equipped with:
• Automatic centralized lubrication
• Multi-purpose push-button for axis control
• Air conditioning of the electric cabinet 
• Nr. attachments for counter shapes: 2 per table
• Nr. 1compressed air attack
• Nr. 2 working areas (X)
• Nr. 6 work tables “IMC” 1550 with double wire “0”
• Nr. 18 suction cup/locking trolleys 
• Nr. 6 suction cups 80×155 “IMC”
• Nr. 6 suction cups 55×155 “IMC”
• Nr. 6 suction cups 155×155 “IMC”
• Panel lifting with 4 bars “IMC”
• Predisposition for manual “IMC” locks
• Pump 250 m3/h
• Pump 250 m3/h
• Head 18MX with integrated blade (12V+4X+2Y)
• Electrospindle 15 kW (S6) HSK -F63
• Magazine RP16 – HSK F63
• Partialized suction conveyor
• Machine management software “Genesis Evolution”
• Programming software “Jet Cad”
• Teleservice

GENERAL FEATURES
Computerized C.N.C. work center with bar worktable and cantilever structure for for working wood and materials with similar physical features.:
• vertical drilling on the panel surface 
• horizontal drilling on the 4 sides of the panel
• milling with disc cutter integrated in “X” direction
• generic milling

STANDARD EQUIPMENT

Base and work-table
• Base and upright in electro-welded steel.  
• Worktable available in 3 lengths and fitted with “IMC” (Interchangeable Modular Cups) tables in sturdy closed aluminium structure.
The tables slide on round hardened and ground guides and are equipped with:
– rear reference with retractable rod for positioning the panel in push
– front retractable reference (double wire”0”) for double work area and working of narrow pieces
– integrated vacuum and compressed air distribution system.
• The machine is equipped with a centralized lubrication system with progressiv distribution
• Centralized suction system with conveyor equipped with automatic partialisation managed by control

Mobile upright and operating group
• Mobile upright with welded steel structure and internal ribs
• Operating group for vertical and horizontal drilling with independent chucks realized in light aluminium alloy with high mechanical properties
• The movement of the X and Y axis takes place via pinion and rack with convex and ground helical teeth covered with dry lubricating film
• The movement of the Z axis takes place via ball screw and preloaded nut
• The motorization of the axis is carried out by means of Brushless motors powered and controlled by parameterized digital drives

Birotative head “Jet 5”
Birotative head “Jet 5” mounted on Z-trolley. Sliding on linear guides and preloaded recirculating ball slides. Brushless motors.
B-axis rotation -180°/+180° tool axis
C-axis rotation -320°/+320° tool axis

Boring head 18 MX
Working unit for vertical and horizontal drillings with independent chucks in light aluminium alloy that slides on preloaded ball bearings slides and on 2 high precision bearings made of hardened and ground steel
Head 18MX (12V + 4X + 2Y)
12 “T” vertical chucks (wheelbase 32 – 7 X – 5Y)
2 horizontal 2-chuck heads in X (wheelbase 32 mm)
1 2-chuck head for horizontal drillings in Y
1 integrated group for blade ø 120 mm oriented in X
Motor 2,2 kW
Tool connection prepared for cylindrical shank diam. 10 mm

Stores
Store RP-16 – HSK F63. Automatic 16-location store. The revolver with pliers in the structure is posed posteriorly on the upright. It can be used by more milling units as long as they are aligned on the Y-axis. Pliers wheelbase 160 mm, max tool diam. 240 mm.

Numerical control
Numerical control with “Genesis Evolution” interface, dedicated to the boring and milling machines of wood sector, installed on personal computer:
Operative system Windows
Colour LCD video
Querty keyboard
“Genesis Evolution” machine interface software
Mobile console 
Main features of the software:
– CAD manipulation tools
– Operator interface in language (I – GB – G – S – F)
– Multitasking operative system for lthe use of the control even when the machine is being processed
– Graphic visualization of the 6 workable faces 
– 2D and 3D visualization of the workpiece
Programming:
“JET CAD” – Latest generation CAD/CAM system with intyegrated environment that can work both in the design only, as on the machine
High performance graphic editor grafico with features typical of a CAD drawing program:
– Interpretation and production of differenti design formats (DXF, ISO), and customized
– Fully customized machining database
– Multiple options for configuring personalized information
– Parametri graphic programming
– Programming of workings on horizontal, vertical and fictitious faces
– Programming of single holes, multiple holes (for multi-tip tool), fitting on a flat face and side faces
– Absolute and incremental programming
2D simulation and calculation of the times
It allows to see a 2D simulation of workings on a program and verify the real time of execution of the piece
Features:
– graphical representation of the worktop (without crosspieces and suction cups) and of the configuration of the head including any warehouses
– graphical visualization of works in progress
– fully configurable graphical interface

“Wood System Control” Machine module
Graphic environment for the preparation of the support tables and the suction cups that make up the workbench
The program allows to see at the same time the workpieces and the workbench equipped with tables and suction cups really present in the machine.
Optimal placement of the bench elements that guarantees a correct sealing of the piece without interferences between clamping devices and tools
At the end of the operations the system gives information for manual or automatic placement based on machine configuration
TELESERVICE – remote assistance system via the internet
It allows the connection of the supervision PC of the machine with the assistance system through Internet network
Software: connection program that allows to make:
• visualization of the operator’s interface
• signal diagnosis
• on-line verification and modification on-line of the status of the configurations, parametres and programs of the machine
• data backup and file transfer operations
• upgrade operations of the machine logic and the operator interface
N.W. It’s required an internet connection by the customer
If the remote assistance connection during the warranty period isn’t allowed by the customer who specifically requires a technical intervention at his premises and, after this, the technical intervention shows that the problem could have been solved with the link denied, the technical intervention will be considered to be paid.

Quality controls and safety
Assembly with conformity test execution according to specific test plans.
The machine in basic configuration includes safety protections according to the standards for the countries where they are required.

TECHNICAL DATA

Axis
Working range of axis X – Y – Z:  3356–1720–350 mm
Panel loading capacity in Y 1900 mm (2250 mm optional)
Piece passage in Z 360 mm
Linear speed X – Y – Z: X = 70 Y = 60 Z = 30 m/1′
Vector speed of X – Y axis 90 m/1′

Work table
N° tables – N° suction cups per tables: 6-3 type “IMC” 1550
N° attachments per counterblocks 2 per table
Vacuum pump 250 m3/h

Boring head 18 MX
Vertical chucks 12 (7X – 5Y)
Horizontal chucks 6 (4X – 2Y)
Integrated blade in X 120 mm
Motor power 2,2 kW

5 axis birotative head “Jet 5”
Std power (S6) 12 kW (liquid cooling)
Max speed 24.000 r.p.m.

Magazine
Rotative magazine RP/16= 16 station

Lubrication
Automatic centralized lubrication

Installation (indicative values of the basic machine)
Installed power 28 kW
Compressed air consumption (1 connection) 210 Nl/min
Suction air consumption 3400/3800 m3/h
Suction air speed 28/30 m/sec
Suction mouth diam. 300 mm

Total weight of the machine 5.000 kg

NOTE:
Vacuum pumps can be used up to an height of 800 m slm. To change the calibration, use the proper codes in the paragraph «Various, work centers»

NOTE:
The machine is designed to be connected to a 400 V 3-PHASE+NEUTRAL power supply network.
Without the NEUTRAL conductor it’s required to mount 1 of the autotransformers included in the paragraph «Various, work centers»
The machine isn’t protected against the risks of electrocution due to indirect contacts.
The protection against the indirect contacts of the machine is client’s duty.
For technical details about the connection of the machine to the company power line, it’s necessary to consult the use and maintenance manual of the machine.

OPTIONAL OF THE BASIC MACHINE:

FB0000 CE Regulations – Machine execution compliant with CE regulations

FB0697 Adaptation eelctrical requirements for USA/Canada (no marking)

FB0890 “Jet Super” loading in “Y” 2250 mm
Enlarged fairing to allow the loading in Y of panels up to 2250 mm
N.W. On Jet Optima C21 versions C,D,E,F it’s mandatory to select the magazine Linear 10

FB0462 Chip conveyor belt for JET MASTER – It’s recommended for an optimal cleaning of the machine

FB0463 Chip conveyor belt for JET MASTER XL – It’s recommended for an optimal cleaning of the machine

FB0464 Chip conveyor belt for JET MASTER XXL – It’s recommended for an optimal cleaning of the machine

WORKING AREAS:

FB1027 Preparation for window (4 pedals)
N.W. Already included in the supplement for 4 work areas 

FB0574 Supplement for 4 work areas (X/Y) 
4X: 4 pieces that can be positioned along the same line
4Y: 4 pieces that can be positioned along 2 lines, the left front or rear and right, front or rear

“IMC” WORKTABLES:
6-8 worktables for JET MASTER WF
8-10 worktables for JET MASTER WF XL
10-12 worktables for JET MASTER WF XXL

FB1022 2 additional “IMC” worktables 1550 mm with double wire “0”

“JET FAST” AUTOMATIC POSITIONING WITH FLOATING AGGREGATE

FB0945 “Jet Fast” Positioning with table-suction cups/blocks aggregate (6 tables)
The automatic IMC lock predisposition is required to move the locks
N.W. For Jet Optima S and Jet Master (version with 6 tables)

FB0946 “Jet Fast” Positioning with table-suction cups/blocks aggregate (8 tables)
The automatic IMC lock predisposition is required to move the locks
N.W. For Jet Optima S XL and Jet Master XL (version with 6 tables)

FB0947 “Jet Fast” Positioning with table-suction cups/blocks aggregate (10 tables)
The automatic IMC lock predisposition is required to move the locks
N.W. For Jet Master XXL (version with 10 tables)

FB1023 additional “IMC” worktables 1550 mm with automatic positioning and double wire “0”
N.W. It requires the positioning with table-suction cup/locks aggregate

MOTORIZED “IMC” WORKTABLES
6-8 worktables for JET MASTER WF
8-10 worktables for JET MASTER WF XL
10-12 worktables for JET MASTER WF XXL

FB1030 Table motorization supplement for JET MASTER

FB1031 Table motorization supplement for JET MASTER XL

FB1032 Table motorization supplement for JET MASTER XXL

FB1033 additional motorized “IMC” worktables 1550 mm with double wire “0”
N.W. It requires the supplement of table motorization

“IMC” WORKTABLES WITH TRIPLE WIRE “0”

FB1024 Supplement of triple wire “0” for JET MASTER

FB1025 Supplement of triple wire “0” for JET MASTER XL

FB1026 Supplement of triple wire “0” for JET MASTER XXL

FB1097 Supplement of triple wire “0” for additional tables
N.W. Obligatory to select the 3rd wire “0” and additional tables

IMC SUCTION CUPS:
Max. 4 suction cups per table

FB0018 Suction cup/locking trolley
For nr. suction cups/lockings on tables. In addition to the standard equipment

FB0849 Suction cup/locking trolley for automatic positioning table
For nr. suction cups/lockings on tables. In addition to the standard equipment

FB0019 Suction cup/locking trolley for motorized table
For nr. suction cups/lockings on tables. In addition to the standard equipment

FB0020 Cover for IMC trolley

FB0021 Suction cup 155×155 mm (IMC)

FB0022 Pantograph type suction cup 155×155 mm (IMC)

FB0023 Suction cup 80×155 mm (IMC)

FB0024 Suction cup 70×155 mm (IMC)

FB0025 Suction cup 55×155 mm (IMC)

FB0026 Suction cup 40×155 mm (IMC)

FB0537 Rotatable suction cup 155×155 mm (IMC)

FB0538 Rotatable suction cup 80×155 mm (IMC)

IMC SUCTION CUPS WITH MAGNETIC COUPLING:
Max. 4 suction cups per table

FB1035 Supplement for trolleys/suction cups with magnetic coupling BASIC version 
It replaces the standard euipment with magnetic coupling trolleys/suction cups

FB1036 Supplement for trolleys/suction cups with magnetic coupling XL version 
It replaces the standard euipment with magnetic coupling trolleys/suction cups

FB1037 Supplement for trolleys/suction cups with magnetic coupling XXL version 
It replaces the standard euipment with magnetic coupling trolleys/suction cups

FB0539 Trolley with magnetic coupling 
For nr. suction cups/lockings on the tables. In addition to the standard equipment.
N.W. It requires the supplement of trolley with magnetic coupling

FB0850 Trolley with magnetic coupling for automatic positioning table 
For nr. suction cups/lockings on the tables. In addition to the standard equipment.

FB0561 Trolley with magnetic coupling for motorized table
For nr. suction cups/lockings on the tables. In addition to the standard equipment.

FB0546 Cover for IMC trolley with magnetic coupling – It requires magnetic coupling system for suction cups and locks

FB0547 Suction cup 155×155 mm (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks

FB0548 Pantograph type suction cup 155×155 mm (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks

FB0549 Suction cup 80×155 mm (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks

FB0550 Suction cup 70×155 mm (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks

FB0551 Suction cup 55×155 mm (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks

FB0552 Suction cup 40×155 mm (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks

FB0553 Suction cup 155×155 mm ruotabile (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks

FB0554 Suction cup 80×155 mm ruotabile (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks

IMC LOCKS:

FB0830 Arrangement of automatic IMC blockages
N.W.: Available only with machine equipped with “Jet Fast” device for the automatic positioning of tables and suction cups from CN or with motorized tables

FB0491 Kit of 6 IMC locks Ø 158 – It requires predisposition of locks
N.W.: It requires the arc/stub alignment laser for processing the arc element.
For Jet Optima S, for version Plus, only.

FB0493 IMC lock Ø 158 – It requires predisposition and kit of locks

FB0555 Kit of 6 IMC locks Ø 158 with magnetic coupling – It requires predisposition of locks – It requires trolley with magnetic coupling
N.W.: It requires the arc/stub alignment laser for processing the arc element.
For Jet Optima S, for version Plus, only.

FB0556 IMC lock Ø 158 with magnetic coupling – It requires predisposition of locks – It requires trolley with magnetic coupling

FB0557 Kit lock extension for elements from 92 to 138 mm thick
N.W.: It requires the base-clamp group not included

FB0568 Kit lock extension for elements from 138 to 158 mm thick – Only linear working and with trolleys on mechanical references of the table 
N.W.: It requires the base-clamp group not included

FB0050 Horizontal IMC lock – Not available with the system of magnetic coupling – It requires predisposition of manual locks – Min. piece height 60 mm

FB0059 Arc/stub alignment laser in Y

FB0060 Stub alignment laser in X

OPTIONAL FOR “IMC” TABLES:

FB0028 Kit of safety sensors on references for 6/8 tables

FB0029 Kit of safety sensors on references for 10/12 tables

FB0826 Supplement of panel lifting with 4 bars with 3 positions (IMC) – It replaces the standard equipment.

FB0825 Supplement of panel lifting with 6 bars (IMC) – It replaces the standard equipment.
N.W. On Jet Optima S, only for versione Plus.

FB0827 Supplement of panel lifting with 6 bars with 3 positions (IMC) – It replaces the standard equipment.
N.W. On Jet Optima S, only for versione Plus.

FB0034 Kit of references for veneers with manual insertion for IMC tables

FB0035 LEFT Kit of rotation references for veneers working (IMC) – In place of standard references

FB0036 RIGHT Kit of rotation references for veneers working (IMC) – In place of standard references

FB0037 Rotation reference for veneers working (IMC) – It requires the kit of rotation references. In place of standard references

FB0040 Rotation lock/reference (IMC) – In place of standard references

FB0041 Rotation lock (IMC) – Applied laterally on the table

VACUUM PUMPS:
Max 2 pumps of the same size 

FB0062 Pump 250 m3/h

BORING HEADS

FB1053 Supplement for 26MX head with integrated blade – (18V+4X+4Y)

OPTIONAL ELECTROSPINDLES AND WAREHOUSES:

FB1043 Chain magazine JET CHAIN 32
N.W. In place of standard RP16 magazine

FB0653 Rear rotative magazine BT 12 – HSK F63 (for 5 axis) – Magazine on the head – Pliers center distance 126,5 mm

FB0832 Additional cost for warehouse RP 24 – HSK F63 – Center-to-center distance 107 mm

FB1044 Warehouse LINEAR 10 PLUS

FB0081 Swiveling chip guard on electrospindle – It requires the device 0-360° NC

FB0085 Double mobile side tool station-HSK F63 – Pliers center distance 360 mm
N.W. Max quantity 2

WORK HEADS HSK F63:
Use subordinated to the specific working heights of the machine

FB0125 Head 4 horizontal exits – ERG25 – HSK F63 – Without 0-360° it can be used with limitations

FB0127 Head for notching – max. diam. 70 mm – HSK F63
It requires the N.C. device 0-360° 

FB0128 Counter-supported head – max. diam. 100 mm – HSK F63
It requires the N.C. device 0-360° 

FB0131 Head for lower workings – HSK F63 – It requires the N.C. device 0-360°

FB0134 Head for hinges center-to-center distance 48-6 – HSK F63
Without 0-360° it can be used with limitations

FB0135 Boring head HSK-F63 at 2 horizontal exits – cylindrical connection
It requires the N.C. device 0-360° 

HARDWARE DEVICES

FB0121 Software for bar codes + wireless reader + power supply

APPLICATION SOFTWARE:

FB0118 JET CABINET

FB0606 JET WINDOWS BASE (software for doors and windows) – Installation and training not included in the price

FB0607 UPGRADE JET WINDOWS EVOLUTO (software for doors and windows) – Installation and training not included in the price

CAD/CAM ALPHACAM

FB0744 SW CAD/CAM Alpha5

FB1051 SW CAD/CAM Alpha5 Plus

PACKINGS:

FB0679 Pallet with “cocoon” bag (JET MASTER)

FB0680 Pallet with “cocoon” bag (JET MASTER XL)

FB0681 Pallet with “cocoon” bag (JET MASTER XXL)

THE FOLLOWING MODELS ARE ALSO AVAILABLE:

JET MASTER 35 WF XL – A // X = 4796 mm Y= 1720 mm Z = 350 mm

JET MASTER 35 WF XXL – A // X = 6716 mm Y= 1720 mm Z = 350 mm