Description

VERTICAL N.C. WORK CENTER WITH 3 CONTROLLED AXIS Mod. V 300
CONFIGURED WITH BAKELITE WORKTOP

BASE
MONOLITHIC BASE WITH HEAVY-DUTY, THICK TUBULAR BRIDGE STRUCTURE AND A HIGH STANDARD RIGIDITY ENSURING PRECISION OVER TIME.

OPERATOR GROUP CARRIAGE
BRIDGE STRUCTURE (“Y” AXIS) OF HIGH RIGIDITY, MADE OF SUITABLE RIBBED ELECTR-WELDED CARPENTRY. THE STRUCTURE MOVES LONGITUDINALLY (“X” AXIS) ALONG THE MACHINE’S BASE AND SUPPORTS TRANSVERSELY AN ALUMINIUM CAST CARRIAGE WITH THE DRILL HEAD AND THE OPERATOR GROUPS, ALL INDEPENDENT.

HANDLING OF “X” AXIS
HANDLING OF “X” AXIS HAPPENS BY MEANS OF PINION AND RACK; THE RACK, OF THE  INCLINED AND GROUND TOOTH TYPE, IS MADE OF HARDENED STEEL; THE PINION IS HARDENED AND ITS TEETH ARE GROUND. THE PINION IS RIGIDLY MOUNTED ON A VERY PRECISE PLANETARY GEARBOX.

HANDLING OF “Y” AND “Z” AXIS
HANDLING OF “Y” AND “Z” AXIS HAPPENS BY MEANS OF HIGH PRECISION BALL SCREWS WITH PRELOAD SYSTEM. THANKS TO THIS SYSTEM, THE COUPLING SPACING IS REDUCED TO ZERO, THUS ENSURING THE MAXIMUM POSITIONING ACCURACY. THE COMPUTERIZED CONTROL OF THE ACCELERATIONS COMBINED WITH THE HIGH RIGIDITY OF THE STRUCTURE, ENSURES RAPID MOVEMENTS WITHOUT VIBRATIONS.

SLIDING GUIDES
ALL MOVEMENTS HAPPEN ON HIGH PRECISION PRISMATIC GUIDES WITH PRELOAD PADS, EQUIPPED WITH DUST-PROOF SEALS.

THE LUBRICATION SYSTEM ON THE MOVEMENTS IS AUTOMATIC.
(MANAGED BY THE CONTROL)

MOTORIZATIONS
MOTORIZATION IS ACHIEVED BY MEANS OF “BRUSHLESS” (WITHOUT BRUSHES) MOTORS. THIS TYPE OF MOTOR S ALLOWS ACCELERATIONS AND SPEEDS IMPOSSIBLE TO BE ACHIEVED WITH  TRADITIONAL DIRECT CURRENT MOTORS AND BRUSHES.

WORK CAMPS AND STROKES
AXIS STROKES:
– X – 3700 MM.
– Y – 1500 MM.
– Z – 270   MM.

WORKING STROKES – WORKABLE PIECE
– X – 3000 MM.
– Y – 1300 MM.
– Z – 80     MM.

AXIS SPEED
– X – 50 m/1′
– Y – 40 m/1′
– Z – 20 m/1′

DRILLING HEAD WITH 15 INDEPENDENT SPINDLES
WORKING UNIT FOR VERTICAL AND HORIZONTAL DRILLING WITH INDEPENDENT SPINDLES.
STRUCTURE MADE OF LIGHT ALUMINIUM ALLOY.

ALL SPINDLES ROTATE SIMULTANEOUSLY.
THEIR SENSE OF ROTATION IS RIGHT AND LEFT.

THE INDEPENDENT INSERTION MOVEMENT FOR EACH SPINDLE, MADE BY MEANS OF PNEUMATIC CYLINDERS, ALLOWS THE EXECUTION OF BOTH SINGLE AND MULTIPLE DRLLING.

THEV DRILLING GROUP IS EQUIPPED WITH A CIRCULAR BLADE (MAX. DIAM. 120 MM.) TO MAKE LONGITUDINAL CUTS ON THE X AXIS OF 25 MM. DEPTH.

THE HEAD IS COMPOSED AS FOLLOWS:

Nº spindles for frontal drilling on X axis:  6
Nº spindles for frontal drilling on Y axis 3
Nº spindles for drilling on the right side  2
Nº spindles for drilling on the left side   2
Nº spindles for drilling from above  1
Nº spindles for drilling from below  1
Interasse fra mandrini mm. 32
Motor power of drilling spindle kW 2,2
Spindle rotation speed r.p.m. 3200
Attachment of drilling bits  mm. 10
Max diam. of vertical drilling bits mm. 35
Max diam. of side drilling bits  mm. 12
Max. length of drilling bits  mm. 72

VERTICAL ELECTROSPINDLE
THE VERTICAL DRILLING UNIT SHALL BE MOUNTED DIRECTLY ON A SLIDE ANCHORED TO THE UPPER BEAM AND IS EQUIPPED WITH A PNEUMATIC THROW IN THE WORKING POSITION.
THE SLIDE IS CARRIED OUT ON LINEAR GUIDES AND PRE-CHARGED BALL ROLLERS TO GUARANTEE MOVEMENTS IN THE 4 DIRECTIONS. THIS SOLUTION, TOGETHER WITH THE DISTANCE BETWEEN THE GUIDES OF THE “Z” AXIS AND THE OPTIMAL ALLOCATION OF THE RECIRCULATION SCREW IN THE CENTRAL POSITION, ALLOWS EXCELLENT PRECISION BOTH IN DRILLING AND MILLING.
THE TOOL HOLDER CONE IS CLAMPED WITH CUP SPRINGS, UNLOCKED WITH PNEUMATIC PISTON; 2 SENSORS ENSURE THE CORRECT ATTACHMENT OF THE TOOL HOLDER.
THE ELECTROSPINDLE IS EQUIPPED WITH A COMPRESSED AIR CLEANING SYSTEM OF THE CONE THAT ENSURE A PRECISE COUPLING AND A SAFE TIGHTENING OF THE TOOL HOLDER.

7,5 kW ELECTROSPINDLE S.1 AIR-COOLED SERVICE
– ISO 30 CONE ATTACHMENT
– SPINDLE ROTATION SPEED FOR DIRECT MILLING  r.p.m. 0-24.000
– SPINDLE ROTATION SPEED FOR INDIRECT MILLING (WITH AGGREGATE)  r.p.m. 0-8.000
– MANUAL TOOL CHANGE WITH PUSH-BUTTON QUICK LOCK
– AUTOMATIC TOOL CHANGE WHEN COMBINED WITH A TOOL STORE
– MAX. TOOL DIAM. FOR DIRECT MILLING ISO 30  mm. 140
– MAX. TOOL DIAM. FOR INDIRECT MILLING (WITH AGGREGATE)  mm. 16
– PLIERS FOR TOOL HOLDER CONE ER 32
– CONES AND PLIERS NOT SUPPLIED

INVERTER FOR ELECTROSPINDLE 11 kW
– STATIC FREQUENCY CONVERTER
– C.N. PROGRAMMING OF THE ROTATION SPEED OF THE TOOL
– AUTOMATIC CONTROL OF THE TOOL’S BRAKING ACTION
– PROTECTION AGAINST OVERLOAD AND SHORT CIRCUIT
– ANOMALIE DIAGNOSTICS VIEWABLE ON DISPLAY

LINEAR TOOL STORE WITH 9 POSITIONS FOR AUTOMATIC TOOL CHANGE
– POSITIONING ON THE BASE BOARD (LEFT SIDE)
– ISO 30 CONE ATTACHMENT
– MAX TOOL DIAM.  MM. 140
– DISTANCE BETWEEN TOOLS IN THE STORE  MM. 140
– CONES AND PLIERS NOT SUPPLIED

WORKTOP
THE WORKTOP IS MULTIFUNCTIONAL. IT CAN BE SUPPLIED SMOOTH (STANDARD) OR STUDDED (MATRIX – OPTIONAL).
PANELS WITH BOTH SMALL AND LARGE DIMENSIONS MAY BE CLAMPED ON BOTH TOPS.
WITH THE MATRIX NOTCHED TOP, IT’S ADVISABLE TO USE AN MDF “MARTYR PANEL” WITH THICKNESSES RANGING FROM 5 TO 20 MM., BETWEEN THE WORKTOP AND THE PANEL TO BE WORKED.
ADDITIONAL SUCTION CUPS MAY BE USED ON THE MATRIX NOTCHED TOP TO PERFORM MACHINING WITH SHAPED AND/OR SMALL WORKPIECES.
THE WORK TABLE SHALL BE FIXED DIRECTLY TO THE MACHINE BASE IN SUCH A WAY AS TO ENSURE RIGIDITY AND LACK OF VIBRATIONS.
THERE SHALL BE HOLES THROUGHOUT THE ENTIRE SURFACE OF THE TABLE FOR THE VACUUM INTAKE.
ON THE STANDARD SMOOTH PLANE, THE VACUUM PASSES FROM THE PUMP TO THE SUCTION CUPS WHICH THEN RETAIN THE PIECES TO BE PROCESSED.
ON THE MATRIX NOTCHED PLANE,  THE VACUUM PASSES FROM THE PUMP TO THE GROOVES ON THE TOP. THE PARTS ARE HELD IN PLACE WITH THE AID OF GASKETS.

Nº 8 SUCTION CUPS WITH DOUBLE VACUUM (mm. 150×150 H 49 SAG. 70×150)

VACUUM PUMP
VACUUM PUMP 100 M3/H KW 2,4 VOLT 400 HZ 50

SUPPLIED REFERENCE BARS
– 7 – LOWER STOPS WITH SENSOR
– 1 – LEFT SIDE STOP WITH SENSOR
– 1 – RIGHT SIDE STOP WITH SENSOR

CONTROL PANEL
THE CONTROL PANEL IS MOUNTED ON A CONSOLE WITH A MOBILE TROLLEY EQUIPPED WITH MULTIDIRECTIONAL WHEELS. IT CAN BE EASILY MOVED BY THE OPERATOR AND CONTAINS PC, KEYBOARD-MOUSE AND RELATED FUNCTION BUTTONS.

USER INTERFACE ON P.C.
– PERSONAL COMPUTER
– PENTIUM PROCESSOR E5300 2,60 GHZ
– RAM 1,96 GB
– CD-ROM READER
– HARD DISK 150 GB
– MONITOR: COLOURS 17″ TFT
– ETHERNET CARD FOR ONLINE CONNECTION
– OUTPUTS: 2 SERIAL – 1 PARALLEL – 6 USB
– CONNECTORS FOR MICROPHONE, AUDIO, STEREO IN/OUT
– KEYBOARD
– OPERATIVE SYSTEM: WINDOWS XP PRO

SOFTWARE
TPA EDI 32 “PROFESSIONAL” WITH A USB KEY

STANDARD FUNCTIONS
– CONTROLLED DRILLING ON 5 SIDES
– PARAMETERIZATION OF DRILLING
– SPECULATION
– HINGE
– LONGITUDINAL CUT
– SQUARING
– SQUARING WITH A CONCAVE AND CONVEX RADIUS
– PARAMETERIZATION OF MILLING
– ELLIPSE
– CIRCLE
– BUTTONHOLE
– RECORDS
– AUTOMATIC EMPTYING OF POCKETS
– LOCK BREAKING (WITH AGGREGATE – OPTIONAL)
– LONGITUDINAL CUT ON X – Y AXIS (WITH AGGREGATE – OPTIONAL)
– ANUBA 7º (WITH AGGREGATE – OPTIONAL)
– 360º TOOL POSITIONING (WITH “C” AXIS – OPTIONAL)

SUCTION CUP GRAPHIC DISPLAY SOFTWARE
IT INDICATES THE RIGHT POSITION OF THE SUCTION CUPS IN RELATION TO THE PIECE TO BE WORKED WITH THE POSSIBILITY OF SAVING THE PLACEMENT.

PRESETTING
DEVICE FOR THE AUTOMATIC CALCULATION OF THE LENGTH OF THE MILLING TOOLS.

ASPIRATION
SUCTION OUTLET CONNECTION DIAM.: 160 MM.

REMOTE ASSISTANCE
FREE FOR 12 MONTHS. IT’S ESSENTIAL TO HAVE AN INTERNET CONNECTION.