Description

AUTOMATIC EDGE BANDER SCM GROUP Mod. MINIMAX ME 35T, with glue pot to edge band, with great flexibility, both thin and thick edges with melaminic edges, PVC and ABS up to 3 mm and wooden strips up to 5 mm.
The automatic edge banders of “ME” range are simple and complete with the possibility to glue even edges in solid wood strips up to 5 mm, characteristics that make them the top-of-the-range solution for artisan carpentry.

Perfect edge joint line
Pre-Milling Unit. Panel edge surface without any imperfections before the gluing operation. It utilizes 2 tools with opposing rotation and timed intervention that, through the removal operation, corrects any panel imperfections caused by the saw cutting process and panel storage. The independent exhaust system and the air blowing device removes dust and chips from the panel.
– Diamond cutters available as standard feature

Ideal Edge Application.
Gluing group
The glue is heated quickly and homogeneously by the resistances.
The automatic lowering of the temperature in case of temporary inactivity of the machine prevents the glue from burning.
A new innovative self-lubricating system for the glue pot allows more extensive use of the edge bander without the need for greasing.
2 rolls effectively and uniformly press the edge onto the piece.
The glue spreading roll with internal resistance ensures uniform glue distribution and at the maximum working temperature even on panels of the maximum workable height.
Available like optional, the quick release of the glue pot and the PU glue pot.

Brillant idea
Rounding Unit. It carries out the rounding of thin and thick edges up to 3 mm, for the best panel finish quality.

Ease-of-use
Control Panel. Optimal managing of the machine thanks to the 4” graphic display with large and bright characters, keyboard with LED “soft touch” keys, adjustment and indication of the temperature for the glue pot.

PLC Control System. Simple and intuitive, it allows an easy selection of all the main functions and guides the operator during maintenance, cleaning and diagnostic operations.

Perfect finish quality Spray-mist Device and Anti-adhesive Unit for Edge Finish. The units improve the panel cleaning and polishing

GENERAL FEATURES:
– inlet control board to facilitate its use in all working conditions
– enbloc steel base to assure stability, stiffness and adjustment keeping
– steel upper presser with 2 rubber staggered rows of pressure wheels
– manual lifting of the presser with automatic positioning of operating groups according to panel thickness
– numerical indicator of the thickness of the selected panel
– panel transport performed with a track consisting of skids covered with high grip rubber and industrial chain with 3/4″ links. The sliding of shoes occurs on 2 steel guides, 1 round and the other flat, which gurantee the linear transport of the piece and resistance to lateral loads. Manual shoe lubrication
– panel support roll-way on the whole length of the machine
– dedicated suction of glue vapours
– protection cabin
– electric installation with new PLC with improved performance and 4-line display, padlockable main switch and thermical relais, emergency pushbutton

TECHNICAL DATA

– worktable [mm] 3000 x 525
– worktable height [mm] 904 
– thickness of edges in roll [mm] 0,4 ÷ 3 
– thickness of edges in  strips [mm] fino a 5
– min. ÷ max. panel height [mm] 8 ÷ 50 
– min. length/width of the panels with edge in roll [mm] 120/110  
– min. length of the panel  headed only at the front [mm] 120
– feeding speed [m/min] 7 
– motor power of the feeding unit S1 [kW] 0,55 
– pneumatic system pressure [bar] 6,5 
– suction hood (glue pot) diam. [mm] 60 
– nr. 2 suction hoods (trimming group) diam. [mm] 60 
– nr. 2 suction hoods (rectifying group) diam. [mm] 80
– working temperature [°C] 20 ÷ 190 
Rectifying group
– motor power S1 [kW] 2,2
– cutter rotation speed [r.p.m.] 7.200 
– n° 2 diamond milloing cutters Ø 80 mm H=56 Z2 
– removal [mm] 0,5/1/1,5/2
Glue pot group
– motor power S1 [kW] 0,25 
– glue capacity [kg] ~ 0,8
End-cutting unit with radius
– motor power S1 [kW] – 0,19 
– header blade Ø 125 mm Z12 
– blade rotation speed [r.p.m.] 12.000
Trimming group
– power of upper and lower motor S1 [kW] 2 x 0,35 
– Widia milling cutters Ø 55,3 mm Z3 
– milling cutter rotation speed [r.p.m.] 12.000 
– vertical/horizontal copiers: rolling/rolling

GROUPS OF THE BASIC MACHINE

RECTIFIER GROUP.
Composed by nr. 2 tools diam. 80 mm, it allows an excellent finishing and linearity of panels in pre-working. Equipped with separated suctions and an air blow device that cleans panels from dust and remaining chips.
Possibility to make 4 distinct removals: 0,5; 1; 1,5; 2 mm. of thickness
Possibility to make vertical deplacements of tools to exploit them even in their final sharpening  stage.

GLUE POT GROUP, EDGE LOADING AND PRESSURE equipped with:
– quick heating, teflon-coated pot for thermo-meltable glue, for an easy glue replacement
– glue spreading roll with resistance in its inside to assure a constant glue temperature
– control of the temperature of the applied glue, integrated in the PLC
– device for the automatic recovery of the not used glue
– automatic loader for edges in rolls with shears for edges up to 3 mm. of thickness
– turning roll-holder diam. 730 mm.
– pressure roll-way composed by nr. 2 steel rolls with opposed taper
– automatic reduction of glue pot temperature after a temporary unuse (stand-by)
– glue pot self-lubrication system

SPECIAL END-CUTTING UNIT WITH RADIUS
Installed in the place of the standard header, in the process of cutting the eccess edge on the front and back side of the panel, it smoothes the corners of the edged panel making a radiused cut. In the case of edging of solid wood edges, the end trimmers with “radius” function will make a straight cut anyway. It can be operated directly from the control panel.
Complete of:
– 1 high frequency motor (0,19 kW – 12.000 r.p.m.)
– 1 blade Ø 125 mm Z12

TRIMMING GROUP with high frequency motors and equipped with frontal and vertical pad copying devices with polished and chromed surfaces, to align tools perfectly to the working point.
The group is equipped with combined milling cutters diam. 55,3 mm.: a part of the cutting edge is used to trim radial edges (2 mm. or 3 mm. on request) and thin beveled edges. The straight part of the cutting edge is used for trimming wooden edges up to 5 mm. of thickness.
In order to pass from the position of radial edge to that one of wooden edge, it’s enough to move milling cutters axially.
The thickness of the work-edge is setup through 2 numerical indicators.
The group has independent suction of remaining chips.

OPTIONAL GROUPS

58.06.53 EDGE SCRAPING GROUP
New Edge scraping group with numerical positioning indicator. Il allows the finishing of the 2 mm. PVC/ABS edge (on request, other thicknesses). The high rigidity structure allows an optimal vibration-free finish. Machining precision is ensured by frontal and vertical disc copiers, that accurately position the knives with respect to the cutting point.
Pair of knives included (standard R= 2 mm; other thicknesses on request,). Manual group exclusion 
N.W. – For compatibility with other groups, SEE THE LIST OF COMPOSITIONS
– Recommended, for the version “TR”, when processing edges with a thickness greater than 1 mm.

58.04.44 BRUSH GROUP
With 2 independent motors (S1 0,14kW – 2800 r.p.m.) for edge cleaning/polishing. Tilted and vertically adjustable motors to optimize the cleaning/polishing action.
N.W. – For compatibility with other groups, SEE THE LIST OF COMPOSITIONS 

58.06.54 GLUE SCRAPING GROUP
New glue scraping group with rolling copier. It allows to remove any glue excess in the junction between panel and edge, improves panel cleaning.
N.W. – For compatibility with other groups, SEE THE LIST OF COMPOSITIONS 

58.04.67 GROOVING GROUP TO MAKE SLOTS
For making only through slots on the upper side of the panel. Equipped with:
– manual group exclusion
– knobs and numerical indicators for vertical and horizontal adjustment of the blade position
– suction hood diam. 60 mm
– complete of blade for making the slot
Technical data:
– motor power 1,1 kW
– tool rotation speed 12.000 r.p.m.
– width of slots 4 mm
– depth of slots 1 ÷ 8 mm 
– distance of the slot from panel edge: 0 ÷ 20 mm – blade 100 mm – Z4 
N.W. – Supplied as standard n° 1 blade diam. 100 mm Z4 thickness 4 mm – For compatibility with other groups, SEE THE LIST OF COMPOSITIONS
On ME 35, not available in single-phase version

OPTIONAL DEVICES

58.04.53 Automatic loader for edges in strips with magazine

58.05.15 Glue pot quick replacement kit, it includes the device for quick release and double thermoregulation of the glue pot for the management of 2 different working temperatures (e.g.,. for the management of polyurethane glue).

58.05.16 Spare glue pot Interchangeable with the machine’s standard glue pot. Glue pot capacity 0,8 kg.
N.W. Obligatory the “Glue pot quick replacement kit“

58.06.55 Replacement glue pot for PUR glue with quick discharge 
Supplied in place of the standard glue pot, it’s equipped with a particular non-stick treatment that also allows the use of polyurethane glues. Glue pot capacity 0,8 kg.
N.W. Obligatory the “Glue pot quick replacement kit“

58.06.56 Replacement glue pot for PUR glue with quick discharge
Interchangeable with the machine’s standard glue pot, it’s equipped with a particular non-stick treatment that also allows the use of polyurethane glues. Glue pot capacity 0,8 kg.
N.W. Obligatory the “Glue pot quick replacement kit“

58.05.09 Device for heating the edge of the panel
Inserted into the machine before the gluing unit, it heats the panels to better adhere the glue, optimizing the edging action. The device is particularly useful in the case of cold work environments and/or storage of panels.

58.06.57 Infrared ceramic lamp to heat panels before applying the glue. It improves the bonding quality in case of low ambient temperatures.

58.05.10 Anti-adhesive group
Positioned before the rectifier group, it prevents the glue from adhering to the lower and upper surfaces of the panel, improving its cleaning. Complete with 2 spray nozzles fed by a container of anti-adhesive liquid.

58.05.29 Brush unit electrical predisposition. It allows the subsequent installation of the brush group present in the accessory list.

58.06.58 “Nesting” copying kit for the Trimming group for processing panels originating from the “Nesting” production cycle. A vertical copier with 3 rotating contact points is mounted in the lower unit of the trimming group to replace the disc copier supplied as standard.

58.06.59 “Nesting” copying kit for the Edge scraping group per la lavorazione di pannelli provenienti da ciclo produttivo “nesting”. for processing panels originating from the “Nesting” production cycle. A vertical copier with 3 rotating contact points is mounted in the lower unit of the edge scraping group to replace the disc copier supplied as standard
N.W. Available for machines equipped with Edge scraping group 

58.06.60 Machine interior lighting

CUSTOMIZATION OF TOOLS SUPPLIED AS STANDARD

58.04.35 Kit of milling cutters R= 3 mm (instead of standard R= 2 mm). It replaces all standards tools with radius 2 mm with tools with radius 3 mm

58.04.36 Kit of milling cutters R= 1,5 mm (instead of standard R= 2 mm). It replaces all standards tools with radius 2 mm with tools with radius 1,5 mm

58.04.37 Kit of milling cutters R= 1 mm (instead of standard R= 2 mm). It replaces all standards tools with radius 2 mm with tools with radius 1 mm

58.06.61 Diamond milling cutter for the trimming group

ADDITIONAL TOOLS

58.05.30 Pair of cutters for trimmers R=3mm

58.05.31 Pair of cutters for trimmers R=2mm

58.05.32 Pair of cutters for trimmers R=1,5mm

58.05.33 Pair of cutters for trimmers R=1mm

58.06.62 Additional pair of diamond milling cutters for trimmers R=3mm

58.06.63 Additional pair of diamond milling cutters for trimmers R=2mm

58.06.64 Additional pair of diamond milling cutters for trimmers R=1,5mm

58.06.65 Additional pair of diamond milling cutters for trimmers R=1mm

58.05.34 Pair of knives for edge-scraper R=3mm

58.05.35 Pair of knives for edge-scraper R=2mm

58.05.36 Pair of knives for edge-scraper R=1,5mm

58.05.37 Pair of knives for edge-scraper R=1mm

58.05.38 Pair of additional milling cutters for rectifier

58.06.49 Additional blade for the special end-cutting unit with “RADIUS” function R2

58.06.50 Additional blade for the special end-cutting unit with “RADIUS” function R3

58.04.55 Single-phase version for T and TR machines

08.06.82 Triple wall package