Description

AUTOMATIC SINGLE SIDE EDGE BANDER CASADEI BUSELLATO mod. FLEXA 27 – M 6 – As per E.C. rules

STANDARD EQUIPMENT
• Incoming control panel on pine cone on ergonomic position
• Protection booth for glueing area and finishing groups with polycarbonate windows for viewing the groups during processing
• Machine base in folded and welded laminates that guarantee high rigidity to the structure
• Panel support roller positioned externally to the track along the entire length of the machine with telescopic opening system and panel plastic sliding wheels  with steel rotation pins 
• Track feeding system with high adherence rubber coated shoes fixed on industrial chain. The runners slide on 2 steel guides. The 2 guides have different section: one is circular in section, one is flat in section. This system allows straight forward movement  and ensures high resistance to lateral loads. Manual shoe lubrication.
• Upper presser with 2 rows of wheels mounted on bearings with casing to cover the wheels from any un-aspirated chips. Manual presser lifting and with automatic positioning of the upper operating groups  superiori as the thickness of the panel changes. Lower groups fixed to the lower spar for a precise reference with respect to the panel. All high frequency motors are powered by a static frequency converter (inverter).
Suction mouths of the operating groups positioned on the upper side of the cabin.
• The thickness of the selected panel is displayed through a numerical indicator at the machine input

Electrical system and safety
Electrical system positioned inside the base with closing door that allows convenient access for any maintenance operations. System built in compliance with current regulations. The machine is built in compliance with current regulations.
N.W. For some countries it’s required to select the specific option present in the price list.

Control system “MEGA 120”
Numerical control positioned at the entrance of the machine on a pine cone in an ergonomic area for the operator.
Functons:
– 4″ graphic display with large and bright characters
– processing language selection
– on/off buttons for workgroups with “soft” buttons and luminous status LEDs
– complete management of the machine automation through PLC and encoder positioned on the pinion of the panel transport track
– display for programming and controlling of the working temperature
– simple and guided diagnostics for the solution of possible errors
– partial and absolute working statistical data: number of pieces worked, edge used and track distance

OPERATING GROUPS

Inlet rectifier group “TR/K1”
The group, positioned before the glueing group, allows to grind the edge of the panel and to obtain an excellent glueing surface.
– 2 cutters equipped with automatic timed intervention to avoid panel chipping, mounted on 2 high frequency motors.
– hoods for the suction of the chip
– timed blower to clean the machined side
– variable removal by adjusting the input guide by means of a knob and numerical indicator
– height adjustment of the tools to vary the cutting point
– equipped with a pair of diamond cutters H 49 (D= 100 H= 49 Z= 2+2). Max workable panel height 45 mm
N.W. Group available only on compositions that have the letter “R” in the identification code

Glue pot group, edge loading and pressure “GP/200”
The unit performs automatic glueing with hot melt glue of edges in rolls and strips on the side of straight panels 
Glue pot
– independent motorization for the recirculation and the continuous recovery of the glue 
– non-stick treatment to facilitate glue replacement and maontenance
– spreader roller with knurling which guarantees a homogeneous and optimized spreading
– digital thermoregulation to control the glue temperature
– glue pot temperature with automatic lowering after a period of inactivity of the machine
– adjustment of the glue dispensed
Edge loading
– drive roller for automatic loading of the edge when the panel arrives
– shears for automatic cutting of the edge in rolls
– roll holder plate
Edge pressure roller
– 1st large motorized and friction roller 
– 2 idle rollers with opposite taper which ensure optimized edge pressure
– roll pressure with mechanical adjustment
– position adjustable by knob and numerical indicator according to the thickness of the edge

Header group “IK/200”
The group allows to perfectly cut the excess edge on the front and rear of the panel.
– 2 high frequency motors
– sliding of the 2 motors on prismatic guides with recirculating ball slides
– copiers for the precise adjustment of the cutting point of the blades 
– blade pneumatic tilting 0 ÷ 15° from the control panel
– complete of blades

Trimming group “TT/K”
The group allows to trim the excess edge on the upper and lower sides of the panel.
– 2 high frequency motors
– copiers for the adjustment of the cutting point of the tools on the panel: vertical copiers with single disc and the front ones with 3 rotating contact points
– hoods for chip suction
– system with 3 pneumatic positions for positioning of the group from the control board
– adjustment by knob and numerical indicators 
– complete of combi-tool (R= 2) for working 3 types of edge: thin, radiant and solid

Rounding group “ROUND A/1”
The group allows the automatic rounding of plastic edges in the front and rear corner of straight panels and with radius (see processing diagrams)
– high frequency motor
– system with 2 pneumatic positions for positioning of the group from the control board
– vertical and frontal copier for the adjustment of the cutting point of the tool on the panel
– automatic exclusion of the group 
– complete of diamond tool with radius (R=2)
N.W. Separate rounding between front and rear corner is not possible 

Edge scraper group “SCR/K”
The group allows the elimination from the plastic edges of the notches left by the tools during trimming
– pneumatic exclusion (on/off) of the group from the control board 
– adjustment by knobs and numerical indicators 
– rotating copiers for adjusting the working point of the tools on the panel
– complete of knives (R=2)

TECHNICAL FEATURES
Panel height 8 (12)** ÷ 50 (60)* mm
Thickness of edges in strips 0,3 ÷ 3 (6)* mm
Thickness of edges in roll 0,3 ÷ 3 mm
Feeding speed 10 m/min
Max section of the edge in roll 135 mm2
Max roll diam. 780 mm
Excess of the edge as to the thickness of the panel 2+2 mm
Min panel width (at least 210 mm long) 90 mm
Min panel length (at least 100 mm wide) 140 mm
Min length of the edge in roll 180 mm
Min length of the edge in strips 220 mm
Interspace between 2 successive panels 600 mm
Panel support roller opening 500 mm
Worktable height 900 mm

Rectifying group TR-K
Max removal 60 mm2
Max removable thickness 3 mm
Panel thickness 8 ÷ 45 mm
Panel thickness with tool H = 64 mm (opt) 60 mm
Motor power 1,5 kW
Tools: diam. 100 mm
Tools: height 49 mm (64 mm opt)
Tool rotation speed 9.000 r.p.m.

Glue pot group GP/200
Resistence power 2,4 (3)* kW
Pressure rolls 1+2
Glue capacity 1,0 (1,5)* Kg
Heating time 12 min

Header group IK/200
Motor power 0,2 kW
Blade rotation speed 12.000 r.p.m.
Blade inclination 0 ÷ 15°

Trimming group TT/K1
Motor power 0,3 (0,55)* kW
Cutter rotation speed 12.000 r.p.m. 
Excess of the edge as to the thickness of the panel 2+2 mm
Min thickness of the panel with radius 12 mm
Vertical/frontal copiers disc/disc
Tool radius 2 mm

Rounding group A/1
Panel thickness 10 ÷ 45 mm
Min panel length 280 mm
Panel interspace 750 mm
Vertical/frontal copiers: pad/pad
Motor power 0,35 kW
Tool rotation speed 12.000 r.p.m.
Tool radius 2 mm

Edge scraper group SCR/K
Knives with curving radius 2 mm
Vertical/frontal copiers disc/disc
Min panel thickness 12 mm

Brush group BF/K (optional)
Rotation speed 1.400 r.p.m.
Motor power 0,13 kW

* with kit 6 x 60 mm
** Min thickness linked to the groups present in the machine or functioning

SAFETY REGULATIONS:

CA5683 Execution of European CE safety standards

CA4785 Execution of “UL/CSA”safety standards

CA4020 Electrical execution V220/230/50/60 Hz

VARIANTS FOR THE BASIC MACHINE:

CA3638 Electronic control MEGA 150 TS

CA5556 Eco System Package
N.W. nozzle opening/closing device not supplied

CA4530 Electrical predisposition kit Flexa 27

CA4051 Kit of tools R=1 mm instead of R= 2 mm (std)

CA4052 Kit of tools R=1,5 mm instead of R= 2 mm (std)

CA4053 Kit of tools R=3 mm instead of R=2 mm (std)

CA4526 Processing kit 6 x 60 mm

CA4527 Kit for processing edges in strips
N.W. Not compatible with “Processing kit 6 x 60 mm”

CA3591 Additional pin roller

CA4545 “Nesting” processing kit

VARIANTS FOR GLUEING GROUP:

CA3592 Quick release for glue pot GP/200
N.W. Not compatible with “Processing kit 6 x 60 mm”

CA3593 Spare glue pot 1 kg. (Group GP/200)
N.W Obligatory “Quick release for glue pot GP-200” Not compatible with “Processing kit 6 x 60 mm”

CA4532 Spare glue pot 1,5 kg. (Group GP/200)
N.W Obligatory “Quick release for glue pot GP-200” or “Processing kit 6 x 60”

VARIANTS FOR RECTIFYING GROUP:

CA3624 Diamond tools for rectifying group h=64 Z=2+2

CA2074 Anti-adhesive group “RA”
N.W. Available only for machines with rectifying group

VARIANTS FOR “1/2” AND “1GSC” SPACE

CA4088 Brush group “BFK”
N.W. Optional for Space “1⁄2”

CA5555 Edge scraper group GS/K1
N.W. Optional for Space “1GSC” (1⁄2 on Flexa 307)

CA4048 Edge finishing kit with nebulizing fluid
N.W. Only for machines equipped with scraper or brushes. On Flexa 307, it can’t be supplied on machines equipped with phon

CA4049 Delicate edge protection kit with nebulizing fluid

ADDITIONAL TOOLS ON REQUEST:

TOOLS FOR TRIMMING UNIT TT/K:

CA4056 Cutters (nr. 2) “Combi” for trimming unit R= 1 mm

CA4057 Cutters (nr. 2) “Combi” for trimming unit R=1,5 mm

CA4058 Cutters (nr. 2) “Combi” for trimming unit R=2 mm

CA4059 Cutters (nr. 2) “Combi” for trimming unit R=3 mm

TOOLS FOR ROUNDING UNIT

CA4035 Cutter R=3 with copier for rounding unit

CA4034 Cutter R=2 with copier for rounding unit

CA4071 Cutter R=1,5 with copier for rounding unit

CA4036 Cutter R=1 with copier for rounding unit

TOOLS FOR EDGE SCRAPER

CA3030 Pair of knives for edge scraper R=1

CA4061 Pair of knives for edge scraper R=1,5 mm

CA3031 Pair of knives for edge scraper R=2 mm

CA3032 Pair of knives for edge scraper R=3 mm

PACKAGES:
N.W. For loading in container it’s obligatory to select a package

CA9049 Pallet Flexa 27 – M6 

CA9051 Pallet Flexa 27-RM7 

CA9360 Pallet Flexa 27A – MA7 – RMA8 

CA9050 Maritime crate Flexa 27 – M6 

CA9052 Maritime crate Flexa 27 – RM7 

CA9361 Maritime crate Flexa 27A – MA7 – RMA8

ALSO THE FOLLOWING MODELS ARE AVAILABLE:

FLEXA 27 – RM 7

FLEXA 27A – MA 7

FLEXA 27A – RMA 8