Description

AUTOMATIC SINGLE SIDE EDGE BANDER CASADEI BUSELLATO mod. FLEXA 47 – M 6 – As per EC rules

STANDARD EQUIPMENT
• Incoming control panel on pine cone on ergonomic position
• Protection booth for the whole length of the machine with polycarbonate windows for viewing the groups during working. There are 2 doors for the access to the operating groups. The 1st door is equipped with an electric interlock for the glueing group, the 2nd one is equipped with electromechanical interlock for the other groups.
• Machine base in folded and welded laminates that guarantee high rigidity to the structure. Openings with slides for the unloading on the ground of any un-aspirated chips
• Panel support roller positioned externally to the track along the entire length of the machine with telescopic opening system and panel plastic sliding wheels  with steel rotation pins
• Track feeding system with high adherence rubber coated shoes fixed on industrial chain. The runners slide on 2 steel guides. The 2 guides have different section: one is circular in section, one is flat in section. This system allows straight forward movement  and ensures high resistance to lateral loads. Manual shoe lubrication.
• Upper presser in folded and welded steel laminates, supported by steel columns with vibration-free structure to which the operating groups are fixed
2 rows of panel pressure wheels made of high adherence rubber and sliding on bearings. Carter to cover the wheels from any un-aspirated chips.
Manual presser lifting and with automatic positioning of the upper operating groups as the panel thickness changes.
• Upper operating groups fixed to the presser or mechanically linked to it to allow their automatic adjustment  as the panel thickness changes.
Lower groups frixed to the track spar for a precise reference with respect to the panel.Power supply via static frequency converter (inverter) of all high frequency motors. Suction mouths of the operating groups positioned on the upper side of the cabin.
• The thickness of the selected panel is displayed through a numerical indicator at the machine input

Electrical system and safety
Electrical system positioned inside the base with closing door that allows convenient access for any maintenance operations. System built in compliance with current regulations. The machine is built in compliance with current regulations.
N.W. For some countries it’s required to select the specific option present in the price list.

Control system “MEGA 150 TS”
Numerical control positioned at the entrance of the machine on a pine cone in an ergonomic area for the operator.
Functons:
– 7” – 16.9 Wide colour touch screen display with large and bright characters
– graphical representatiion of all operating groups and their status (on-off)
– graphic simulation of the processes that will be carried out on each side of the panel
– n° 60 customizable work programs
– automatic motor starting and operating group control 
– complete management of the machine automation through PLC and encoder positioned on the pinion of the panel transport track
– display for programming and controlling of the working temperature
– selection of the 1st and 2nd passage without changing the program
– simple and guided diagnostics for the solution of possible errors
– partial and absolute working statistical data: number of pieces worked, edge used and track distance
– operating temperature: da 0° a + 45° C
– selection of measurement units in mm or inches

OPERATING GROUPS

Inlet rectifier group “TR/V”
The group, positioned before the glueing group, allows to grind the edge of the panel and to obtain an excellent glueing surface.
– 2 cutters equipped with automatic timed intervention to avoid panel chipping, mounted on 2 high frequency motors.
– hoods for the suction of the chip
– timed blower to clean the machined side
– variable removal by adjusting the input guide by means of a knob and numerical indicator. The guide has a double automatic position to work with group on or off
– height adjustment of the tools to vary the cutting point
– equipped with a pair of diamond cutters H 49 (D= 100 H= 49 Z= 2+2). Max workable panel height 45 mm
N.W. Group available only on compositions that have the letter “R” in the identification code

Glue pot group, edge loading and pressure “GP-1000”
The unit performs automatic glueing with hot melt glue of edges in rolls and strips on the side of straight panels 
Glue pot
– independent motorization for the recirculation and the continuous recovery of the glue 
– non-stick treatment to facilitate glue replacement and maontenance
– spreader roller with knurling which guarantees a homogeneous and optimized spreading
– digital thermoregulation to control the glue temperature
– glue pot temperature with automatic lowering after a period of inactivity of the machine
– adjustment of the glue dispensed
– glue pot quick release “Quick Lock”
Edge loading
– drive roller and 1st edge pressure roller with single drive
– drive roller for automatic loading of the edge when the panel arrives
– shears for automatic cutting of the edge in rolls
– roll holder plate
– sheet pusher device for automatic loading of the edge in strips 
– 2 interchangeable drawing rollers: 1 knurled roller for the processing of thin and plastic edges; 1 pin roller for processing solid wood edges
Edge pressure rolls with 4 rolls
– 1st large motorized and friction roller 
– 2 idle rollers with opposite taper which ensure optimized edge pressure
– 4th cylindrical idle roll 
– rolls with timed intervention 
– roll pressure with pneumatic adjustment
– adjustable position through knob abd numerical indicator according to the panel thickness 

Header group “IK/S”
The group, complete with 2 independent high frequencyt motors, allows to perfectly cut the excess edge on the front and rear of the panel in progress. Possibility to work soft/postformed panels.
sliding of the 2 motors on prismatic guides with recirculating ball slides. This system guarantee absence of play and maximum repetitiveness.
Pneumatic inclination of header blades lame intestatore from 0 to 15°
Each motor is complete of copier that allows  permette an accurate positioning of the blade as to the cutting point 
Suction hoods for both motors above the cutting area. The machine is supplied complete with a pair of blades.

Trimming group “TT/K”
The group allows to trim the excess edge on the upper and lower sides of the panel.
– 2 high frequency motors
– copiers for the adjustment of the cutting point of the tools on the panel: vertical copiers with single disc and the front ones with 3 rotating contact points
– hoods for chip suction
– system with 3 pneumatic positions for positioning of the group from the control board
– adjustment by knob and numerical indicators 
– complete of combi-tool (R= 2) for working 3 types of edge: thin, radiant and solid

Rounding group “ROUND RA/2”
The group allows the rounding of straight or shaped angles and the trimming of the upper/lower side of the panel.
– 2 high frequency motors
– sliding on prismatic guides and ball recirculation slides
– vertical and frontal copier for the adjustment of the cutting point of the tool on the panel
– system with 2 pneumatic positions for positioning of the group from the control board
– pneumatic exclusion of the group
– selection of independent workings between trimming and rounding 
– chips suction hoods
– complete with brazed tools with radius (R=2)

Edge scraper group “SCR/K”
The group allows the elimination from the plastic edges of the notches left by the tools during trimming
– pneumatic exclusion (on/off) of the group from the control board 
– adjustment by knobs and numerical indicators 
– rotating copiers for adjusting the working point of the tools on the panel
– complete of knives (R=2)

TECHNICAL FEATURES
Panel height 8 (12)** ÷ 60* mm
Thickness of edges in strips 0,4 ÷ 6 mm
Thickness of edges in roll 0,4 ÷ 3 mm
Feeding speed 12 – 16 m/min
Max section of the edge in roll 135 mm2
Max roll diam. 780 mm
Excess of the edge as to the thickness of the panel 2+2 mm
Min panel width (at least 210 mm long) *(60 mm with modification of group adjustment) 95 (60)*mm
Min panel length (at least 100 mm wide) 140 mm
Min length of the edge in roll 180 mm
Min length of the edge in strips 220 mm
Interspace between 2 successive panels 600 mm
Panel support roller opening 560 mm
Worktable height 900 mm

Rectifying group TR/V
Max removal 55 mm2
Max removable thickness 3 mm
Panel thickness 8 ÷ 45 mm
* (60 mm panel thickness with tool H=64 mm (opt) (60 mm)*
Motor power 1,8 kW
Tools: diam. 100 mm
Tools: height 49 mm (64 mm opt)
Tool rotation speed 9.000 r.p.m.

Glue pot group GP/1100
Resistence power 3 kW
Pressure rolls 1+3
Glue capacity 1,5 Kg
Heating time 12 min

Header group IK/S
Motor power 0,35 kW
Blade rotation speed 12.000 r.p.m.
Blade inclination 0 ÷ 15°

Trimming group TT/K
Motor power 0,55 kW
Cutter rotation speed 12.000 r.p.m. 
Min thickness of the panel with radius 12 mm
Vertical/frontal copiers disc/slide
Tool radius 2 mm

Rounding group RA/2
Edge thickness 0,4 ÷ 3 mm
Panel thickness
– with straight angle 10 ÷ 50 mm
– with shaped angle (according to the profile) 10 ÷ 30/40 mm
Min panel length 140 mm
Min panel width 100 mm
Panel interspace 600 mm
Vertical/frontal copiers: disc/pad
Max working speed in rounding 12 m/min
Max working speed in trimming 16 m/min
Motor power 0,35 kW
Tool rotation speed 12.000 r.p.m.
Tool radius 2 mm

Edge scraper group SCR/K
Knives with curving radius 2 mm
Vertical/frontal copiers disc/disc
Min panel thickness 12 mm

Brush group BF/K (optional)
Rotation speed 1.400 r.p.m.
Motor power 0,13 kW

** Min thickness linked to the groups present in the machine or functioning

SAFETY REGULATIONS:

CA5684 Execution of European CE safety standards

CA4788 Execution of “UL/CSA”safety standards

CA4020 Electrical execution V220/230/50/60 Hz

CONTROL SYSTEMS:

CA4533 Electronic control MEGA 300 TS

CA4045 Teleservice Flexa
N.W. Only with Touch Screen system

CA2062 Predisposition for barcode reader

CA2063 Barcode reader

VARIANTS FOR THE BASIC MACHINE:

CA4529 Kit of electric predispositions Flexa 47

CA3598 Eco System Package
N.W. nozzle opening/closing device not supplied

CA4051 Kit of tools R=1 mm instead of R= 2 mm (std)

CA4052 Kit of tools R=1,5 mm instead of R= 2 mm (std)

CA4053 Kit of tools R=3 mm instead of R=2 mm (std)

CA3627 Electronic positioning of the upper presser

CA3628 “QUICK SIZE” device

CA3038 Inlet panel spacer

CA4033 Ceramic lamp for infrared panel heating

CA3629 Protection cabin and glue group area lighting 

VARIANTS FOR RECTIFYING GROUP:

CA3624 Diamond tools for rectifying group h=64 Z=2+2

CA3625 Diamond tools for rectifying group h=49 Z= 3+3

CA3626 Diamond tools for rectifying group h=64 Z=3+3

CA2074 Anti-adhesive group “RA”
N.W. Available only for machines with rectifying group

VARIANTS FOR GLUEING GROUP:

CA5671 Glueing group with pre-melter
N.W. Not available with “Air Jet Package” device

CA5001 Spare glue pot (group “GP-800”)
N.W. The double thermoregulation supplied as standard allows to work also with polyurethane glue 

CA2091 Spare glue pot (machines with pre-melter)

CA4098 Kit “EASY” for glue group
N.W Obligatory “Quick release for glue pot 

CA3634 Predisposition for AirJet Package
N.W. Available only for machines with round group

CA3635 AirJet Package AJP-150
N.W. Available only for machines with round group. Obligatory the Kit Easy for glue group

VARIANTS FOR “1/2” AND “1GSC” SPACE

CA5555 Edge scraper group GS/K1
N.W. Optional for Space “1GSC” (1⁄2 on Flexa 307)

CA4544 Brush group “BFK”
N.W. Optional for Space “1⁄2”

CA4048 Edge finishing kit with nebulizing fluid
N.W. Only for machines equipped with scraper or brushes. On Flexa 307, it can’t be supplied on machines equipped with phon

CA4049 Delicate edge protection kit with nebulizing fluid

CA5672 “Nesting” working kit

ADDITIONAL TOOLS ON REQUEST:

TOOLS FOR TRIMMING UNIT 

CA4056 Cutters (nr. 2) “Combi” for trimming unit R= 1 mm

CA4057 Cutters (nr. 2) “Combi” for trimming unit R=1,5 mm

CA4058 Cutters (nr. 2) “Combi” for trimming unit R=2 mm

CA4059 Cutters (nr. 2) “Combi” for trimming unit R=3 mm

TOOLS FOR ROUNDING UNIT

CA4543 Brazed cutters (nr. 2) R = 1 mm (Round RA/2)

CA4542 Brazed cutters (nr. 2) R = 1,5 mm (Round RA/2)

CA4541 Brazed cutters (nr. 2) R = 2 mm (Round RA/2)

CA4540 Brazed cutters (nr. 2) R = 3 mm (Round RA/2)

TOOLS FOR EDGE SCRAPER

CA3030 Pair of knives for edge scraper R=1

CA4061 Pair of knives for edge scraper R=1,5 mm

CA3031 Pair of knives for edge scraper R=2 mm

CA3032 Pair of knives for edge scraper R=3 mm

PACKAGES:
N.W. For loading in container it’s obligatory to select a package

CA9362 Pallet for the version M6 

CA9363 Pallet for the version RM7

CA9364 Pallet for the version MA7 

CA9365 Pallet for the version RMA8 

CA9366 Crate for the version M6 

CA9367 Crate for the version RM7 

CA9368 Crate for the version MA7 

CA9369 Crate for the version RMA8

ALSO THE FOLLOWING MODELS ARE AVAILABLE:

FLEXA 47 – RM 7

FLEXA 47 – MA 7

FLEXA 47 – RMA 8