Description

INDUSTRIAL AUTOMATIC SINGLE SIDE EDGE BANDER CASADEI BUSELLATO mod. FLEXA 507 XE – RMA-9 (L=4700) – As per EC rules

STANDARD EQUIPMENT
• Incoming control panel on pine cone on ergonomic position 
• Protection booth of the groups installed after the glueing group with polycarbonate windows for viewing the groups during working and coating in sound-absorbing material. Lamps for cabin interior lighting
• Machine base in folded and welded laminates that guarantee high rigidity to the structure. Openings with slides for the unloading on the ground of any un-aspirated chips
• Panel support roller along the entire length of the machine with telescopic opening system and panel plastic sliding wheels  with steel rotation pins 
• Track feeding system with high adherence rubber coated shoes fixed on industrial chain. The runners slide on 2 steel guides. The 2 guides have different section: one is circular in section, one is flat in section. This system allows straight forward movement  and ensures high resistance to lateral loads. Automatic slide lubrication witj opti,ization of the quantity of oil according to the panels worked
• Panel spacer device at the machine inlet that allows the insertion of the panels with the right space. Automatic variation of the distance according to the selected working speed
• Upper presser in folded and welded steel laminates, supported by steel columns with vibration-free structure to which the operating groups are fixed
2 rows of panel pressure wheels made of high adherence rubber and sliding on bearings. Carter to cover the wheels from any un-aspirated chips. Electronic lifting of the presser when the panel thickness changes.
• Upper operating groups fixed to the presser or mechanically linked to it to allow their automatic adjustment  as the panel thickness changes.
Lower groups frixed to the track spar for a precise reference with respect to the panel. High frequency motors with inverter. Suction mouths of the operating groups positioned on the upper side of the cabin.

Electrical system
Electrical system compliant with current legislation and inserted in a metal container with doors for easy access.

Safety rules
The machine is manufactured in compliance with ISO 18217 standards. 
Attention: For some countries it’s required to select the variant relating to the specific legislation envisaged as optional 

Control system “MEGA 300 TS”
Numerical control positioned at the entrance of the machine on a pine cone in an ergonomic area for the operator.
Main functions:
– Operating group control and automatic sequential starting of the motors
– 12” colour Touch-Screen Monitor
– Glue pot temperature control and adjustment 
– Graphic simulation of the processes per each side of the panel
– Graphical representatiion of all operating groups and their status (on-off)
– Memory capacity: 100 customizable edgebanding programs, 6 of which with quick recall
– Simple diagnostic system that guides the operator in solving errors
– Processing of partial and absolute machining statistics including number of pieces machined, edge applied, machine start time, track distance
– Selection of the 1st and 2nd passage without changing the program
– Measurement units in mm or inches
– Operating temperature: from 0° to + 45° C

Teleservice
The system allows to connect – through Internet the machine control with Casadei assistance service.
The access of the MEGA 300 TS control to network requires the use of a PC (by the customer).
Hardware equipment: card/network interface
Software equipment: connection program that allows to realize:
– Online analysis and modification of the configuration status, parameters and machine programs
– Signal diagnosis 
– Data back-up 
– Machine logic update 
internet access on the PC is the responsability of the customer.

Bar code
Predisposition for barcode reader. The system allows to connect a barcode reader to be able to integrate the machine in a work cell.

Inlet rectifier group “TR/E”
The group is positioned before the glueing group. It allows to grind the edge of the panel and to obtain an excellent glueing surface. The group consists of 2 cutters equipped with automatic timed intervention to avoid chipping of the panel. The cutters are mounted on 2 high frequency motors and are adjustable in height for the correct centering of the tool with respect to the panel.
Technical data:
– Variable removal determined by the positioning of the inlet guide regulated by knob and numerical indicator.
– Double automatic position to be able to work with the group on or off.
– Fontal pad copiers to be bale to make a constant and precise removal on the whole length of the panel
– Timed blower to clean the machined side
– Chip suction hoods 
The group is equipped with a pair of diamond cutters H= 49 (D=100 H=49 Z = 3+3). Max workable panel height 45 mm (For working 60 mm, the optional must be added)

Glueing group “GP/1100 P XE”
The unit performs automatic glueing with hot melt glue of edges in rolls and strips on the side of straight panels 
Glue pot
– independent motorization for the recirculation and the continuous recovery of the glue 
– non-stick treatment to facilitate glue replacement and maontenance
– spreader roller with knurling which guarantees a homogeneous and optimized spreading
– digital thermoregulation to control the glue temperature
– glue pot temperature with automatic lowering after a period of inactivity of the machine
– adjustment of the glue dispensed
– glue pot quick release “Quick Lock”
– “Easy” device that includes the automatic exclusion of the glue pot in case of non-use or block of the track feed and the automatic locking system for copyng the glue pot in the last part of the panel
Pre-melter for EVA glue
It ensures the maintenance of a constant and optimal glue temperature in all working conditions.
The pre-melter device includes a container for 4,8 litres of granule glue and a glue pot with capacity of about 0,5 Kg (2,6 kW).
Glue melting capacity up to 8,5 kg/h.
A level sensor ensures the automatic feeding.
Manual glue unloading control
Installed power 2,15 kW
Edge loading
– drive roller and 1st edge pressure roller with single drive
– drive roller for automatic loading of the edge when the panel arrives
– shears for automatic cutting of the edge in rolls
– roll holder plate
– sheet pusher device for automatic loading of the edge in strips 
– 2 interchangeable drawing rollers: 1 knurled roller for the processing of thin and plastic edges; 1 pin roller for processing solid wood edges
Edge pressure rolls with CN axis for the automatic adjustment of roll position according to the edge applied 
Roller with 4 rolls:
– 1st large motorized and frictioned roll  
– 2 idle rolls with opposite taper which ensure optimized edge pressure 
– 4th cyloindrical idle roll  
– roll pressure with pneumatic adjustment 
– timed roll intervention on the panel 

Header group “IK/S”
The group, complete with 2 independent high frequencyt motors, allows to perfectly cut the excess edge on the front and rear of the panel in progresss (even soft/postformed panels)
The robustness of the structur and the sliding of the 2 motors on prismatic guides with recirculating ball slides ensure a high machining precision and reliability. This system guarantees absence of play and the maximum repetitiveness. 
Technical data: 
– 2 high frequency motors 
– Independent automatic inclination (front/rear) of blades 0-15° 
– Copier on each motor that allows an accurate blade positioning with respect to the cutting point  
– Suction hoods for both motors above the cutting area 
– Complete of blades

Overlying trimming group “TS/K”
The group allows the trimming of the excess edge in the upper and lower part of the panel. 
Technical data: 
– 2 horizontal high frequency motors
– Rotating vertical copiers that allow to perfectly align tools with respect to the cutting point 
– Pneumatic group exclusion 
– Double pneumatic vertical position for performing the trimming with or without excess
– Knobs and numerical indicators for adjusting
– Equipped with cutters and straight throwaway knives 
– Suction hoods

Inclined trimming group “TT/1100 XE”
The group allows the trimming of the excess edge in the upper and lower part of the panel. 
Technical data: 
– 2 inclined  high frequency motors 20º
– Rotating vertical and frontal copiers that allow to perfectly align tools with respect to the cutting point  
– Independent pneumatic exclusion of the upper and lower group  
– Automatic group positioning for: 
  1) gleaning various thin edges (f.e., 0,1 – 0,6 mm)
  2) trimming thick edges with 2 radius (f.e., 1 and 2 mm)
  3)  trimming solid wood with max thickness 12 mm
– Trimming with radius or gleaning on non-edged panels
– Differentiated processing between upper and lower side (f.e., trimming with radius in the upper side and lower straight trimming)
– Processing correction (f.e., different edge thickness) realized by the electronic control of the machine thanks to the 4 controlled axis f the group 
– Equipped with multifunction tools (specify tool radius)
– Suction hoods

Rounding group “ROUND A/2 Super XE”
The group allows the rounding of straight or shaped angles and the trimming of the upper/lower side of the panel. 
Equipped with 2 high frequency motors and with prismatic guides and ball recirculating slides that ensure movements without play.
Technical data: 
– max working speed 18 m/min in rounding and trimming
– selection of independent workings between trimming and rounding
– vertical and frontal copier for the adjustment of the cutting point of the tool on the panel
– double manual working position
– automatic exclusion of the group
– high efficiency chip suction 
– complete with brazed tools with radius (R=2)
Automatic group adjustment for:
– Various thin edges (f.e., 0,4-0,6,… mm)
– Thick edge with radius (f.e., 2 mm)
– Processing correction (f.e., for different edge thickness) made by the electronic control of the machine thanks to the 2 controlled axis

Edge scraper group “SCR/P XE”
The group allows the elimination from the plastic edges of the notches left by the tools during trimming.
Technical data: 
– Large rotating copiers for adjusting the tool working point on the panel
– Suction hoods with chip collection drawer. 
– Complete of knives with 2 radius (specify tool radius)
Automatic group adjustment for:
Processing with 2 different radius (f.e., 1 and 2 mm)
Independent automatic processing correction for both radius thanks to the 4 controlled axis by the electronic machine control (f.e., for different panel surface)

Brush group BFN
The group is equipped with 2 independent motors for edge cleaning/polishing. The tiltting motors optimize the part cleaning/polishing phase.

TECHNICAL FEATURES
Panel height *min. panel thickness based on the groups installed or in function: 8 (13)** ÷ 60 mm
Thickness of edges in roll 0,4 ÷ 3 mm
Max section of the edge in roll 135 mm2
Roll-holder plate diam. 780 mm 
Thickness of edges in strips 0,4 ÷ 12 mm 
Variable feeding speed 10÷18 m/min
Max. excess of the edge with respect to panel thickness *(5 mm with edge max 3 mm thick): 2+3 mm (5)*
Min panel width (at least 210 mm long):
with panel thickness up to 40 mm: 55 mm
with panel thickness from 41 to 60 mm: 80 mm
with edge thickness more than 3 mm: 80 mm
Min panel length (at least 100 mm wide) 140 mm 
Min length of edges in roll 170 mm 
Min length of edges in strips 250 mm 
Interspace between 2 successive panels at 10 m /min 550 mm 
Interspace between 2 successive panels at 18 m /min 700 mm 
Panel suppoert roller opening 600 mm 
Worktable height 950-980 mm

Rectifier group TR-E
Max removal 55 mm2
Max removable thickness 3 mm
Panel thickness 8 ÷ 45 mm
* (60 mm panel thickness with tool H=64 mm (opt) (60 mm)*
Tool rotation speed 9.000 r.p.m.
Tool-holder shaft diam. 30 mm
Motor power 1,8 kW
Tools: diam. 100 mm
Tools: height 49 mm (64 mm opt)

Glueing group “GP/1100 P XE”
Pressure rolls 1+3
Glue pot capacity 0,5 Kg
Glue pot resistance power 2,6 kW
Glue container capacity 4,8 L
Heating time < 10 min
Pre-melter glue melting capacity *(according to glue features) 8,5 Kg/h
Pre-melter resistance power 2,15 kW

Header group IK/S
Motor power 0,35 kW
Blade rotation speed 12.000 r.p.m.
Blade inclination 0 ÷ 15°

Overlying trimming group  “TS/K” 
Min. panel thickness 8 mm 
Vertical copiers: disc 
Tools with straight cutting edges 
Power per each motor 0,65 kW 
Cutter rotation speed 12.000 r.p.m.

Inclined trimming group “TT/1100 XE”
Min. panel thickness with radius 10 mm 
Fixed motor inclination 20° 
Vertical and frontal copiers: disc/disc
Tool radius 2 mm 
Power per each motor 0,65 kW 
Cutter rotation speed 12.000 r.p.m.

Rounding group “ROUND A2 Super XE”
Edge thickness 0,4 ÷ 3 mm
Panel thickness – with straight angle – – with shaped angle (according to the profile): 10 ÷ 60 mm 10 ÷ 40/50 mm
Min panel length 140 mm
Max working speed * the speed can change according to the profile and the material processed 18 m/min*
Panel interspace with speed 12 m/min: 700 mm
Panel interspace with speed 18 m/min: 800 mm
Vertical/frontal copiers: disc/pad
Tool radius 2 mm
Motor power 0,55 kW
Tool rotation speed 12.000 r.p.m.

Edge scraper group  “SCR/P XE”
Min panel thickness 13 mm
Knives with radius of curvature 2 mm
Vertical/frontal copiers: disc/disc

Brush group BFN
Rotation speed 1.400 r.p.m.
Motor power 0,13 kW

Motor power expressed in S1.

SAFETY REGULATIONS:

CA3655 Execution of European EC safety standards

CA3656 Execution of “UL/CSA”safety standards

CONTROL SYSTEMS:

CA2063 Barcode reader

VARIANTS FOR THE BASIC MACHINE:

CA3598 Eco System Package
N.W. nozzle opening/closing device not supplied

CA3657 Electrical execution V220/230/50/60 Hz

CA3658 Electrical predisposition kit

CA3039 Introduction system for narrow pieces

CA3695 

Support roller with extension 1700 mm

CA3596 Processing panels with protruding ennobling
N.W. It isn’t possible to work with the end trimming group when the material protrudes at the head and tail of the panel
Available only in the compositions with the rectifier group

CA4051 Kit of tools R=1 mm instead of R= 2 mm (std)

CA4052 Kit of tools R=1,5 mm instead of R= 2 mm (std)

CA4053 Kit of tools R=3 mm instead of R=2 mm (std)

VARIANTS FOR RECTIFIER GROUP:

CA3772 Anti-adhesive group “RA”
N.W. Available only for machines with rectifier group 

CA2075 Copier kit for Rectifier unit “TR-E”

CA2076 “QUICK SIZE” device

CA2077 “QUICK SIZE SUPER” device

CA4011 Motor power 4 kW instead of 1,8 kW – V 400
N.W. Only for machines with voltage V400

CA4012 Motor power 4 kW instead of 1,8 kW – V 220/230
N.W. Only for machines with voltage V220/230

CA3773 Diamond tools for rectifying group h=64 Z=3+3

VARIANTS FOR GLUEING GROUP:

CA2082 Edge detection sensor

CA4033 Ceramic infrared lamp for panel heating 

CA3686 Spare glue pot (group “GP/1100”)
N.W. The double thermoregulation supplied as standard allows to work also with polyurethane glue 

CA3687 Spare glue pot for machines with pre-melter
N.W. Obligatory the “Kit for applying 12×60 mm edges”

CA2093 Double vertical roll holder with manual edge change

CA3637 Predisposition for AirJet Package
N.W. Available only for machines with round group

CA3635 Predisposition for AirJet Package
N.W. Available only for machines with round group. Obligatory the Kit Easy for glue group

CA3677 Dispositivo colla PUR con slot di spalmatura – Il dispositivo è intercambiabile con la vasca per colla eva fornita di serie

CA3678 Predisposition for PUR-glue device with spreading slot 

CA3679 Container for pot with polyurethane glue
Attention: consult the glue manufacturer on the maximum tank recovery times

VARIANTS FOR TRIMMING GROUP:

CA3012 “Nesting” copier for TS/K overlying trimming unit

CA3680 “Nesting” copier for TT/1100 inclined trimming unit

VARIANTS FOR EDGE SCRAPER:

CA3700 Kit of “Nesting” copiers for edge scraper SCR/P (XE)

OPTIONAL FOR SPACE “1”:

CA3013 Router group “SM-100”
N.W. Optional for space “1”. Not compatible with SCR/1000 on the version RMAT-10. Not compatible with the version RMA10

CA3659 Router group “SM-100” in replacement of the brush group 
N.W. Optional for space “1” 
Optional available for the version RMA-10 in replacement of the brush group “BFN” 
It’s recommended the use of tools as per indications present in the use and maintenance manual 

OPTIONAL FOR SPACE “1GSC” AND “1/2”:

CA3777 Edge finishing kit with nebulizing fluid

CA3778 Delicate edge protection kit with nebulizing fluid

CA3071 Glue scraper “GSU/2”
N.W. Optional for Space “1⁄2”

CA3016 Pneumatic oscillation system for brush group
N.W. Not compatible with Edge finishing kit with nebulizing fluid

OPTIONAL FOR SPACE“1S”:

CA5004 Phon group “F/1” for PVC/ABS edges
N.W. – Optional for Space”1S”

TOOLS FOR TRIMMING UNIT 

CA3019 Pair of brazed cutters
N.W. For the version RMA10

CA3701 Pair of brazed cutters R=1-1,5 mm for trimmer TT/1100 XE

CA3702 Pair of brazed cutters R=1-2 mm for trimmer TT/1100 XE

CA3703 Pair of brazed cutters R=1,5-2 mm for trimmer TT/1100 XE

CA3704 Pair of brazed cutters R=2-3 mm for trimmer TT/1100 XE

TOOLS FOR ROUNDING GROUP

CA3668 Pair of brazed cutters R=1 mm

CA3669 Pair of brazed cutters R=1,5 mm

CA3670 Pair of brazed cutters R=2 mm

CA3671 Pair of brazed cutters R=3 mm

TOOLS FOR EDGE SCRAPER

CA3705 Pair of knives for edge scraper SCR/P (XE) R=1-1,5 mm

CA3706 Pair of knives for edge scraper SCR/P (XE) R=1-2 mm

CA3707 Pair of knives for edge scraper SCR/P (XE) R=1,5-2 mm

CA3708 Pair of knives for edge scraper SCR/P (XE) R=2-3 mm

PACKAGES:

CA9063 Pallet for bases L=4700

CA9064 Pallet for bases L=5100

CA9065 Maritime crate for bases L=4700

CA9066 Maritime crate for bases L=5100

MACHINE ACCEPTANCE

CA3672 Additional testing for Edge scraping machine

ALSO THE FOLLOWING MODELS ARE AVAILABLE:

FLEXA 507 – RMAT-10 (L=5100)

FLEXA 507 – RMA-10 (L=5100)