Description

HORIZONTAL PANEL SAW (PANEL SAW CENTER) CASADEI BUSELLATO mod. AXO 500 T HD/32 – As per E.C. rules
Longitudinal cutting capacity 3200 mm

STANDARD EQUIPMENT

Base
• Solid steel base with tubular structure
• Rear sliding table with rubber wheels  
• Reinforced ribbed steel worktop with double tubular structure, covered in bakelite 
• Perimeter protection carters fixed to the machine

Carriage 
• Double steel blade carriage with independent ascent of the blade group and engraver, including: 
– Independent motors for main blade and for scoring blade 
– Automatic star-delta starting of the main blade  
– Vertical blade ascent on prismatic guides and recirculating ball runners
– Sliding on 2 cylindrical guides in hardened and ground steel protected by special dust scrapers 
– Advancement by pinion and rack 
– Brushless motor to guarantee power and constant couple at any feeding speed of the blade carriage. Continuous adjustment from 0 to 150 mt/min. 
– Balanced distribution of the masses to allow a good cutting finish 
– Axial and vertical micrometric adjustment of the engraver with external adjustment to the base 
– Pneumatic device to change the main blade and the engraver by selector
– Optimized carriage stroke according to panel sizes
• Pressure bar with solid mechanical structure and slits. The panels are always stapled up to the tail edge. Pneumatic bar lifting and lowering with sliding on linear prismatic guides with rack and pinions of precision. 
• Double powder conveyor system, an upper one applied directly to the pressing bar to keep the worktable clean and a lower one applied to the blade carriage  
• Front safety protection with rotating straps
• Emergency bar on the whole cutting line  
• Pair of blades 

Control
Programming and control system PC/PLC “PCCONTROL 1000” including:
– PC office with the following configuration: 
– Colour LCD 17″ video
– Querty keyboard 
– Possibility to insert any network card 
– Windows operative system 
– Interface software WinNCC 12 
Working modes
• Manual mode for the movement of the axis
• Automatic mode for the execution of programs and/or lists of programs 
• Semiautomatic mode for the execution of cuts with 4 different  sizes that can be set
• Possibility to stop the program in automatic running mode to perform some cuts in semiautomatic mode and then resume the interrupted program
• Multitasking operation: it’s possible to program the machine even during the execution of the cutting cycle  
Programming mode 
• Graphic display of cutting patterns
• 5 diferent cutting levels: precut, X, Y, U,V 
• Max number of lines per program: 100 
• Max number of lines per list of programs: 100 
• Max number of  storable programs and lists: (about 80% of the free hard disc space) 
• Label data editor associated with each program 
Production reports 
• Indication on daily production stored on hard disc including: 
– Start time and end time of processing, 
– Number, surface size and cubature of the processed material 
Synoptic mode 
• Operator messaging relating to the pieces to be handled (during processing) 
• Graphic display of the cutting scheme during processing with indication of the cuts made
• Graphic display of the line and the list in execution during processing 
File format 
• File in the format of the optimizer Perfect Optimiser 
Alarms and diagnostics 
• Self-diagnosis and reporting of any errors or possible anomalies through alarm messages 
• Input and output debugger
• Suggestion of the type of intervention required (with the possibility of inserting further descriptions for each type of alarm) 
Unit of measure 
• Unit of measure: millimeters-tenths or inches-thousandths
Languages available 
• Operator interface in the following languages: Italian, English, French, German, Spanish
N.W. The description of the functionalities of the system also includes functions present only with an adequate electrical or mechanical setup of the machine.
Consequently, the label data editor on each program is presente only with the relative optional device in the price list.
Optimizer Cut I
Optimization software integrated to the PCCONTROL control. It allows the creation of optimized cutting schemes and the programming of the machine.
Features: 
• Operator interface in 5 languages: Italian, English, French, German, Spanish
• nr. 30 lines of program
• max nr. 300 pieces per line 
• nr. 3 cutting levels (x y u) 
TELESERVICE remote assistance service via internet 
The remote diagnosis system allows to connect the PC to the service center via internet. 
Software: connection program for: 
– Machine logic and operator interface upgrade 
– data back-up and file transfer 
– configuration, parameter and program control 
– interface display and signal diagnosis 
N.W. Network cable and PC not included. The internet connection must be set up by the customer.

Aligner
• Double automatic aligner, with pneumatic piston full length stroke 2200 mm 
– Min. alignable piece: 70 mm 
– Max alignable piece: 2200 mm 
– Aligner sliding on prismatic guide and recirculating ball runner blocks

Lifting table
Lifting table for the automatic loading of packs of panels with: 
– Support tubulars between table and machine base equipped with scratch-resistant wheels 
– Frontal aligners for automatic packing of the panels loaded against the pliers 
– Pallet management device with selector for loading packs of non-thin panels leaving the pallet on the lifting table. Max pallet height 200 mm. Manual adjustment of the limit switch position. The pallet must guarantee the piece presence signal. The use of the martyr panel under the pallet is recommended.

Pusher
• Full length motorized pusher with central motor and movement through 2 strong torsion bars
Pusher positioning electronically regulated by magnetic strip (contactless system). Profiled steel pusher sliding bars “H160” with round guides. 
The transmission is made by 2 precision pinions to guarantee the constant parallelism of the pusher with the cutting line. The pusher is driven by a brushless DC motor with constant couple at any positioning speed
• 3 pliers in the longitudinal cutting area
• 3 double pliers in the square area 
• Pneumatic adjustment of the clamping pressure of the pliers 
• Pair of blades

Electrical system
• High security electrical system complete with: 
– Dust-tight cabinet (IP 55 protection) 
– Padlockable main switch 
– Auxiliary electric circuit 110 Volt for the electronic control, the controls and for low voltage signals 
– Magnetothermic for motors 
– Safety microswitch at the blade access door 
N.W. Power supply with neutral electric cable obligatory

TECHNICAL FEATURES 
Worktable height 950 mm 
Longitudinal cutting capacity 3200 mm
Max panel size on the lifting table 3200 x 1850 mm
Blade projection 130 mm
Max height of panel stack on table with crossbars 600 mm 
Max lifting table capacity 6500 Kg
Main blade max diam 430 mm 
Scoring blade diam. 200 mm
Main blade rotation speed 50 Hz 3900 r.p.m. 
Scoring blade rotation speed 50 Hz 6300 r.p.m. 
Blade carriage speed 6 ÷ 170 m/min 
Pusher max speed 0 ÷ 80 m/min 
Main blade motor power 50 Hz (S6) 14 kW (12 HP) 
Scoring blade motor power 50 Hz (S6) 1,8 kW (1,7 HP) 
Nr. 4 suction mouths diam. N° 1 120 mm N° 3 150 mm

NOTE: FRONT SUPPORTING PLANS ON REQUEST. 
IT’S MANDATORY TO EQUIP THE MACHINE WITH AT LEAST A COMPLETE FIXED WORKTABLE WITH A SQUARE GUIDE AND A MOVING TABLE

VARIANTS ON REQUEST:

ELECTRIC VARIANTS AND SAFETY:

CA22D0 Preparation to E.C. standards

CA22D1 Canada version

CA22D2 U.S.A. version

CA8259 Extra for different voltage or frequency

CA4501 Eco System Package

CA42A9 Autotransformer 208-230 V/60 Hz (35 KVA)

CA8260 Neutral potential generator

CA8261 Forced ventilation for electric cabinet

CA8262 Air conditioning system for electric cabinet

VARIANTS FOR WORKTABLES :

CA3621 Worktable with air curtain (Version 32)

CA3622 Worktable with air curtain (Version 38)

CA3623 Worktable with air curtain (Version 45)

VARIANTS FOR TABLES AND GUIDES:

CA3608 High efficiency fixed front surface with air curtain 1500×600 mm complete with square guide
N.W. Obligatory to add cooling fan code CA3612

CA3609 High efficiency fixed front surface with air curtain 2500×600 mm complete with square guide
N.W. Obligatory to add cooling fan code CA3612

CA3616 High efficiency fixed front surface with air curtain 3000×600 mm complete with square guide
N.W. Obligatory to add cooling fan code CA3612

CA3585 Sliding tables on prismatic guides

CA3618 2nd High efficiency surface with air curtain 1500x600mm on prismatic guide
N.W. Obligatory to add cooling fan code CA3612

CA3619 2nd High efficiency surface with air curtain  2500x600mm on prismatic guide
N.W. Obligatory to add cooling fan code CA3612

CA3620 2nd High efficiency surface with air curtain 3000x600mm on prismatic guide
N.W. Obligatory to add cooling fan code CA3612

CA3610 High efficiency mobile front surface with air curtain 1500×600 mm
N.W. Obligatory to add cooling fan code CA3612

CA3611 High efficiency mobile front surface with air curtain 2500×600 mm
N.W. Obligatory to add cooling fan code CA3612

CA3617 High efficiency mobile front surface with air curtain 3000×600 mm
N.W. Obligatory to add cooling fan code CA3612

CA3612 Oversized centralized fan for air curtain tables
N.W. Select for high efficiency tables

VARIANTS FOR BLADE CARRIAGE:

CA8277 Main motor 15 kW (20 HP) 50Hz (S6) – star/delta starting

CA42A5 Main motor 18 KW (25 HP) 50 Hz (S6)  – star/delta starting

CA8281 Post-forming system

CA8282 Engraver electronic adjustment from the control

CA8283 Optimized blade and presser ascent + stem lock
N.W. obligatory the carriage with independent blade ascent and engraver

CA8286 Check for panel sizes
N.W. Not appliable on transparent materials

CA8288 Slot device with manual projection adjustment

CA8290 Slot device with control projection adjustment

CA8285 Device for making cutouts

CA42A6 Blade cooling system

CA42A7 Blade lubrication system

CA8291 Blade + engraver set

CA8292 Blade + postforming engraver set

CA3584 Quick release of blades with mechanical flanges “AKE”

VARIANTS FOR THE PUSHER GROUP:

CA8294 Additional single gripper – each one
N.W. Specify the position of the additional pliers 
The max total number of the additional pliers that can be installed is: • 3 for the version 32 • 4 for the version 38 • 5 for the version 45

CA22E5 Additional single fixed gripper with aligner
N.W. Only one additional gripper is available

CA42A8 Additional double gripper – each one (max 3) 

VARIANTS FOR THE LIFTING TABLE – INCREASED TABLES:

CA3200 Loading system on table with crossbars 3200×2440 mm

CA3237 Loading system on table with crossbars 3800×2440 mm

VARIANTS FOR THE LIFTING TABLE – REAR LOAD WITH MOTORIZED ROLLERS (EXTERNAL ROLLERS NOT SUPPLIED)

CA2235 Table with motorized rollers with rear loading 3200×1850 mm

CA3233 Table with motorized rollers with rear loading 3800×1850 mm

CA22E6 Table with motorized rollers with rear loading 3200×2440 mm

CA22E7 Table with motorized rollers with rear loading 3800×2440 mm

CA2229 Table with motorized rollers with rear loading 4500×2440 mm

VARIANTS FOR THE LIFTING TABLE WITH MOTORIZED ROLLERS FOR LATERAL/BILATERAL/TRILATERAL LOAD (EXTERNAL ROLLERS NOT SUPPLIED)
N.W. The lifting table equipped with motorized rollers allows the loading of panels from the right side, from the left side and from both sides. Work times are reduced thanks to the table with rollers and preload rollers (not supplied by Casadei).

Technical data:
Motor power: 1 HP
Peripheral roller speed: 7,5 m/min
Roll diam.: 102 mm
Roll pitch: 428 mm

CA2233 Table with lateral/bilateral load with motorized rollers 3200×1850 mm
N.W. Specify if the loading must be on the right or on the left looking at the machine from the front or bilateral

CA22E9 Table with lateral/bilateral load with motorized rollers 3200×2440 mm
N.W. Specify if the loading must be on the right or on the left looking at the machine from the front or bilateral

CA3236 Table with lateral/bilateral load with motorized rollers 3800×1850 mm
N.W. Specify if the loading must be on the right or on the left looking at the machine from the front or bilateral

CA22F0 Table with lateral/bilateral load with motorized rollers 3800×2440 mm
N.W. Specify if the loading must be on the right or on the left looking at the machine from the front or bilateral

CA2231 Table with lateral/bilateral load with motorized rollers 4500×2440 mm
N.W. Specify if the loading must be on the right or on the left looking at the machine from the front or bilateral

CA42B2 Additional motorized rollers on lifting table

CA42B4 Rilsan covered rollers for the lifting table 

CA42B5 Opening for rear loading (in addition to the lateral/bilateral one)

VARIANTS FOR THE LIFTING TABLE:

CA3245 Useful loading height of the table 800 mm (machine raised on metal supports)

CA42B3 Useful loading height of the table 800 mm (machine raised on concrete blocks)

CA3246 Useful loading height of the table 800 mm (pit lifting table)

CA3247 Useful loading height of the table 1300 mm (pit lifting table)

CA42B1 (Semiautomatic) thin material loading without machine table closing elements
N.W. When this code is selected, in combination with the table with motorized rollers it’s obligatory to add the additional motorized rollers code CA42B2

CA22F3 Thin material loading (semiautomatic)
N.W. When this code is selected, in combination with the table with motorized rollers it’s obligatory to add the additional motorized rollers code CA42B2

VARIANTS FOR MACHINE CONTROL:

HARDWARE DEVICES:

CA8296 UPS (uninterruptible power supply) for PC/PLC

CA3581 17″ Touch Screen Monitor

CA8299  Compact labeling machine – Barcode label printing
N.W. Obligatory the label printing software included in WINNCC software package
Required to integrate the machine into a “Team Work” cell

CA22A1 Labeling machine – Barcode label printing
N.W. Obligatory the label printing software included in WINNCC software package
Required to integrate the machine into a “Team Work” cell

APPLICATION SOFTWARE:

CA2583 WINNCC software package

CA22A7 Cut office – office optimization software

CA2582 Perfect Optimiser Plus + Quick cut – optimization and connection software 
N.W. The scrap percentage and the update of the order are displayed in real time (display of the requested and obtained pieces)
Required to integrate the machine into a “Team Work” cell. Specify if a parallel or USB key is required

PACKAGES: 
N.B. For container loading it’s obligatory to select a package

CA9251 Pallet for the “version 32″

CA9252 Pallet for the “version 38″

CA9253 Pallet for the “version 45″

ALSO THE FOLLOWING MODELS ARE AVAILABLE:

AXO 500 T HD/38
Longitudinal cutting capacity 3800 mm 

AXO 500 T HD/45
Longitudinal cutting capacity 4500 mm