Description

N.C. WORK CENTER CASADEI BUSELLATO mod. JET MASTER 35 WF RT – As per E.C. rules
X = 3356 mm Y= 1556 mm Z = 350 mm
N.C. Work center equipped with:
• Phenolic RT table
• Automatic centralized lubrication
• Multi-purpose push-button for axis control
• Air conditioning of the electric cabinet 
• Tool length pre-setting device
• Nr. 4 + 4 attacks for countertops
• Nr. 1 compressed air attack
• Nr. 2 working areas (X)
• Birotative head “Jet 5” equipped with electrospindle 12 kW (S6) HSK F63
• Pump 250 m3/h
• Head 18MX with integrated blade (12V+4X+2Y)
• Store RP 16 – HSK F63
• Partialized suction conveyor 
• Machine management software “Genesis Evolution”
• Programming software “Jet Cad”
• Teleservice

GENERAL FEATURES
Computerized N.C. work center with Nesting Phenolic RT table for working wood and materials with similar features.

STANDARD EQUIPMENT

Base and work-table
• Base and upright in electro-welded steel. 
• Electric panel integrated in the base 
• Worktable realized in phenolic-based synthetic fiber. Pattern with module 30 mm that allows to make piece clamping directly on the table of the machine thanks to the special gaskets adaptable to the profile of the piece. 2 working areas (X).
• The machine is equipped with a centralized lubrication system with progressive distribution
• Centralized suction system with conveyor equipped with automatic partialisatione automatica managed by control

Mobile upright and operating group
• Mobile upright with welded steel structure and internal ribs
• Operating group for vertical and horizontal drilling with independent chucks realized in light aluminium alloy with high mechanical properties
• The movement of the X and Y axis takes place via pinion and rack with convex and ground helical teeth covered with dry lubricating film
• The movement of the Z axis takes place via ball screw and preloaded nut
• The motorization of the axis is carried out by means of Brushless motors powered and controlled by parameterized digital drives

Birotative head “Jet 5”
Birotative head “Jet 5” mounted on Z-trolley. Sliding on linear guides and preloaded recirculating ball slides. Brushless motors.
B-axis rotation -180°/+180° tool axis
C-axis rotation -320°/+320° tool axis

Boring head 18 MX
Working unit for vertical and horizontal drillings with independent chucks in light aluminium alloy that slides on preloaded ball bearings slides and on 2 high precision bearings made of hardened and ground steel
Head 18MX (12V + 4X + 2Y)
12 “T” vertical chucks (wheelbase 32 – 7 X – 5Y)
2 horizontal 2-chuck heads in X (wheelbase 32 mm)
1 2-chuck head for horizontal drillings in Y
1 integrated group for blade ø 120 mm oriented in X
Motor 2,2 kW
Tool connection prepared for cylindrical shank diam. 10 mm

Magazines
Magazine RP-16 – HSK F63. Automatic 16-location store. The revolver with pliers in the structure is posed posteriorly on the upright. It can be used by more milling units as long as they are aligned on the Y-axis. Pliers wheelbase 160 mm, max tool diam. 240 mm.

Numerical control
Numerical control with “Genesis Evolution” interface, dedicated to the boring and milling machines of wood sector, installed on personal computer:
Operative system Windows
Colour LCD video
Querty keyboard
“Genesis Evolution” machine interface software
Mobile console 
Main features of the software:
– CAD manipulation tools
– Operator interface in language (I – GB – G – S – F)
– Multitasking operative system for lthe use of the control even when the machine is being processed
– Graphic visualization of the 6 workable faces 
– 2D and 3D visualization of the workpiece
Programming:
“JET CAD” – Latest generation CAD/CAM system with intyegrated environment that can work both in the design only, as on the machine
High performance graphic editor grafico with features typical of a CAD drawing program:
– Interpretation and production of differenti design formats (DXF, ISO), and customized
– Fully customized machining database
– Multiple options for configuring personalized information
– Parametri graphic programming
– Programming of workings on horizontal, vertical and fictitious faces
– Programming of single holes, multiple holes (for multi-tip tool), fitting on a flat face and side faces
– Absolute and incremental programming
2D simulation and calculation of the times
It allows to see a 2D simulation of workings on a program and verify the real time of execution of the piece
Features:
– graphical representation of the worktop (without crosspieces and suction cups) and of the configuration of the head including any warehouses
– graphical visualization of works in progress
– fully configurable graphical interface

“Wood System Control” Machine module
Graphic environment for the preparation of the support tables and the suction cups that make up the workbench
The program allows to see at the same time the workpieces and the workbench equipped with tables and suction cups really present in the machine.
Optimal placement of the bench elements that guarantees a correct sealing of the piece without interferences between clamping devices and tools
At the end of the operations the system gives information for manual or automatic placement based on machine configuration
TELESERVICE – remote assistance system via the internet
It allows the connection of the supervision PC of the machine with the assistance system through Internet network
Software: connection program that allows to make:
• visualization of the operator’s interface
• signal diagnosis
• on-line verification and modification on-line of the status of the configurations, parametres and programs of the machine
• data backup and file transfer operations
• upgrade operations of the machine logic and the operator interface
N.W. It’s required an internet connection by the customer
If the remote assistance connection during the warranty period isn’t allowed by the customer who specifically requires a technical intervention at his premises and, after this, the technical intervention shows that the problem could have been solved with the link denied, the technical intervention will be considered to be paid.

Quality controls and safety
Assembly with conformity test execution according to specific test plans.
The machine in basic configuration includes safety protections according to the standards for the countries where they are required.

TECHNICAL DATA

Axis
Working range of axis X – Y – Z:  3356–1720–350 mm
Panel loading capacity in Y 1900 mm (2250 mm optional)
Piece passage in Z 360 mm
Linear speed X – Y – Z: X = 70 Y = 60 Z = 30 m/1′
Vector speed of X – Y axis 90 m/1′

Work table
N° tables – N° suction cups per tables: 6-3 type “IMC” 1550
N° attachments per counterblocks 2 per table
Vacuum pump 250 m3/h

Boring head 18 MX
Vertical chucks 12 (7X – 5Y)
Horizontal chucks 6 (4X – 2Y)
Integrated blade in X 120 mm
Motor power 2,2 kW

5 axis birotative head “Jet 5”
Std power (S6) 12 kW (liquid cooling)
Max speed 24.000 r.p.m.

Magazine
Rotative magazine RP/16= 16 station

Lubrication
Automatic centralized lubrication

Installation (indicative values of the basic machine)
Installed power 28 kW
Compressed air consumption (1 connection) 210 Nl/min
Suction air consumption 3400/3800 m3/h
Suction air speed 28/30 m/sec
Suction mouth diam. 300 mm
Total weight of the machine 5.000 kg

NOTE:
Vacuum pumps can be used up to an height of 800 m slm. To change the calibration, use the proper codes in the paragraph «Various, work centers»

NOTE:
The machine is designed to be connected to a 400 V 3-PHASE+NEUTRAL power supply network.
Without the NEUTRAL conductor it’s required to mount 1 of the autotransformers included in the paragraph «Various, work centers»
The machine isn’t protected against the risks of electrocution due to indirect contacts.
The protection against the indirect contacts of the machine is client’s duty.
For technical details about the connection of the machine to the company power line, it’s necessary to consult the use and maintenance manual of the machine.

WORKING AREAS:

FB0000 CE standards – Machine execution according to CE regulations

FB0697 Adjustment of electrical requirements for USA/Canada (no marking)

FB0625 4 working areas (X/Y) complete with references

FB0626 Triple central “0” wire Jet Master RT

“RT” SUCTION CUPS:

FB0608 Base of modular orientable suction cups for RT tables

FB0609 Modular orientable suction cup 130×30 for RT tables – It requires modular orientable suction base

FB0654 Modular orientable suction cup 120×50 for RT tables – It requires modular orientable suction base

FB0655 Modular orientable suction cup 125×75 for RT tables – It requires modular orientable suction base

FB0656 Modular orientable suction cup 140×115 for RT tables – It requires modular orientable suction base

VACUUM PUMPS:
Max 2 pumps of the same size 
N.W. Vacuum pumps c an be used up an height of 800 m slm. To change the calibration, use the proper codes in the paragraph «Various, work centers»

FB0062 Pump 250 m3/h

BORING HEADS

FB1053 Additional cost for head 26MX with integrated blade – (18V+4X+4Y)

FB1054 Additional cost for head 33MX – (33V)

OPTIONAL ELECTROSPINDLES AND WAREHOUSES:

FB1043 Chain warehouse JET CHAIN 32
N.W. In replacement of the standard warehouse RP16

FB0653 Rotative warehouse BT 12 post. – HSK F63 – Magazine on the head – Pliers center distance 129,4 mm

FB0832 Additional cost for warehouse RP 24 – HSK F63 – Center-to-center distance 107 mm

FB1044 Warehouse LINEAR 10 PLUS

FB0085 Double mobile side tool post-HSK F63 – Center-to-center distance 360 mm

WORK HEADS HSK F63:
Use subordinated to the specific working heights of the machine

FB0125 Head 4 horizontal exits – ERG25 – HSK F63 – Without 0-360° it can be used with limitations

FB0127 Head for notching – max. diam. 70 mm – HSK F63
It requires the N.C. device 0-360° 

FB0128 Counter-supported head – max. diam. 100 mm – HSK F63
It requires the N.C. device 0-360°

FB0131 Head for lower workings – HSK F63 – It requires the N.C. device 0-360°

FB0134 Head for hinges center-to-center distance 48-6 – HSK F63
Without 0-360° it can be used with limitations

FB0135 Boring head HSK-F63 at 2 horizontal exits – cylindrical connection
It requires the N.C. device 0-360° 

HARDWARE DEVICES

FB0121 Software for bar codes + wireless reader + power supply

OPTIONAL SOFTWARES:

FB0118 JET CABINET

FB0416 JET NESTING – Installation and training not included in the price

CAD/CAM ALPHACAM

FB0744 SW CAD/CAM Alpha5

FB1051 SW CAD/CAM Alpha5 Plus

CAD-CAM GENIO

FB0757 CAD-CAM “Genio” program for NESTING working – Installation and training not included in the price 

FB0758 Vectorization module for “Genio” – Installation and training not included in the price 

FB0759 Software for label printing – Installation and training not included in the price 
N.W. Obligatory software CAD/CAM Genio nesting

FB0760 Additional hardware key for CAD/CAM “Genio” – Installation and training not included in the price 
N.W. the type of preferential network is 10/100 Ethernet, for other types (Novell, Sun,…), please, contact the “Product office” Busellato
Obligatory, comunicate the serial number in possession

PACKINGS:
N.W. For loading in container it’s obligatory to select a packing 

FB0679 Pallet with “cocoon” bag (JET MASTER)

FB0680 Pallet with “cocoon” bag (JET MASTER XL)

FB0681 Pallet with “cocoon” bag (JET MASTER XXL)

THE FOLLOWING MODELS ARE ALSO AVAILABLE:

JET MASTER 35 WF RT XL // X = 4796 mm Y= 1556 mm Z = 350 mm

JET MASTER 35 WF RT XXL // X = 6716 mm Y= 1556 mm Z = 350 mm