Description

AUTOMATIC SINGLE SIDE EDGE BANDER CASADEI BUSELLATO mod. FLEXA 207 SUPER – RMA-9 – As per EC rules (L=4700)

STANDARD EQUIPMENT
• Incoming control panel rotating on pine cone
• Soundproof protection hood covered with sound-absorbing material
• Sturdy machine base in extremely rigid steel which allows the maintenance of the records and represents a stable support for the operating groups
• Sturdy panel support roller with sliding on bars and recirculating ball bearings, extendable according to the size of the panel
• Track feeding system with high adherence rubber coated shoes fixed on industrial chain. The runners slide on 2 steel guides. The 2 guides have different section: one is circular in section, one is flat in section. This system allows straight forward movement  and ensures high resistance to lateral loads. Centralized automatic shoe lubrication.
• Thick steel upper presser with 2 rows of wheels mounted on bearings, to ensure the good sealing of even small pieces
• Manual presser lifting with visualization on mechanical digital numerator and with automatic positioning of the operating groups when the thickness changes 
• The thickness of the selected panel is displayed through a numerical digital indicator
• Centralized suctionsystem

Electrical system and safety
Electrical system positioned inside the base with closing door that allows convenient access for any maintenance operations. System built in compliance with current regulations. The machine is built in compliance with current regulations.
N.W. For some countries it’s required to select the specific option present in the price list.

Control system “MEGA 150 TS”
Numerical control positioned at the entrance of the machine on a pine cone in an ergonomic area for the operator.
Functons:
– 7” – 16.9 Wide colour touch screen display with large and bright characters
– graphical representatiion of all operating groups and their status (on-off)
– graphic simulation of the processes that will be carried out on each side of the panel
– n° 60 customizable work programs
– automatic motor starting and operating group control 
– complete management of the machine automation through PLC and encoder positioned on the pinion of the panel transport track
– display for programming and controlling of the working temperature
– selection of the 1st and 2nd passage without changing the program
– simple and guided diagnostics for the solution of possible errors
– partial and absolute working statistical data: number of pieces worked, edge used and track distance
– operating temperature: da 0° a + 45° C
– selection of measurement units in mm or inches

OPERATING GROUPS

Inlet rectifier group “TR-E”
The group is positioned before the glueing group. It allows to grind the edge of the panel and to obtain an excellent glueing surface. The group consists of 2 cutters equipped with automatic timed intervention to avoid chipping of the panel. The cutters are mounted on 2 high frequency motors and are adjustable in height for the correct centering of the tool with respect to the panel.
The removal of the rectifier group goes from 0,4 to 3 mm and is determinated by the position of the inlet guide. The visualization of the removal takes place through a mechanical digital numerator. The group is equipped with a pair of diamond cutters H= 49 (D=100 H=49 Z = 2+2). Max workable panel height 45 mm
N.W. Group available only on compositions that have the letter “R” in the identification code

Glue pot group, edge loading and pressure “GP-800”
The unit performs automatic glueing with hot melt glue of edges in rolls and strips on the side of straight panels 
Glue pot
– independent motorization for the recirculation and the continuous recovery of the glue 
– non-stick treatment to facilitate glue replacement and maontenance
– spreader roller with knurling which guarantees a homogeneous and optimized spreading
– digital thermoregulation to control the glue temperature
– glue pot temperature with automatic lowering after a period of inactivity of the machine
– double thermoregulation of the glue for managing 2 different work temperatures
– adjustment of the glue dispensed
– glue pot quick release “Quick Lock”
Edge loading
– drive roller and 1st edge pressure roller with single drive
– drive roller for automatic loading of the edge when the panel arrives
– shears for automatic cutting of the edge in rolls
– roll holder plate
– sheet pusher device for automatic loading of the edge in strips 
– 2 interchangeable drawing rollers: 1 knurled roller for the processing of thin and plastic edges; 1 pin roller for processing solid wood edges
Edge pressure rolls with 4 rolls
– 1st large motorized and friction roller 
– 2 idle rollers with opposite taper which ensure optimized edge pressure
– 4th cylindrical idle roll 
– rolls with timed intervention 
– roll pressure with pneumatic adjustment
– adjustable position through knob abd numerical indicator according to the panel thickness 

Header group “IK/S”
The group, complete with 2 independent high frequencyt motors, allows to perfectly cut the excess edge on the front and rear of the panel in progress. Possibility to work soft/postformed panels.
sliding of the 2 motors on prismatic guides with recirculating ball slides. This system guarantee absence of play and maximum repetitiveness.
Pneumatic inclination of header blades lame intestatore from 0 to 15°
Each motor is complete of copier that allows  permette an accurate positioning of the blade as to the cutting point 
Suction hoods for both motors above the cutting area. The machine is supplied complete with a pair of blades.

Trimming group “TS/K”
The group allows to trim the excess edge on the upper and lower sides and is equipped with 2 not-tilting high frequency motors The motors are mounted on a sturdy support fixed to the base. The vertical sliding of the motors takes place on cylindrical bars in hardened and ground steel with recirculating ball bearings and ensures the maximum working precision. Each motor is complete with rotating vertical copier that allows to perfectly align the tools as to the cutting point. The group is equipped with straight cutters and throwaway knives.

Tilting trimming group “TT/1000”
The group, inclinable manually from 0° to 25°, allows to trim the excess edge on the upper and lower sides and is equipped with 2 high frequency motors. The motors are mounted on a sturdy support fixed to the base. The vertical sliding of the motors takes place on cylindrical bars in hardened and ground steel with recirculating ball bearings and ensures the maximum working precision. Manual adjustment with 4-stop revolver for the 2 working positions.
The precise positioning of the cutter in reference to the processing point is carried out thanks to the vertical and frontal rotating copiers.
Very simple and fast adjustment and setup system equipped with: manual exclusion of the group from the work area without adjustment changes; position display with digital mechanical indicators (vertical and horizontal); quick release of the motors through mechanical and electrical device; quick disassembly of cutters with dedicated device.
The group is equipped with high efficiency suction hoods. The cutters can be brazed straight or rounded according to the compositions.

Rounding group “ROUND A/2 SUPER”
The group allows the rounding of straight or shaped angles and the trimming of the upper/lower side of the panel. Equipped with 2 high frequency motors and with prismatic guides and ball recirculating slides that ensure movements without play.
– max working speed 18 m/min in rounding and trimming
– selection of independent workings between trimming and rounding
– vertical and frontal copier for the adjustment of the cutting point of the tool on the panel
– double manual working position
– automatic exclusion of the group
– high efficiency chip suction 
– complete with brazed tools with radius (R=2)

Edge scraper group “SCR/K”
The group allows the elimination from the plastic edges of the notches left by the tools during trimming
– pneumatic exclusion (on/off) of the group from the control board 
– adjustment by knobs and numerical indicators 
– rotating copiers for adjusting the working point of the tools on the panel
– complete of knives (R=2)

Brush group BFN
The group is equipped with 2 independent motors for edge cleaning/polishing. The tiltting motors optimize the part cleaning/polishing phase.

TECHNICAL FEATURES
Panel height 8 (12)** ÷ (60)* mm
Thickness of edges in strips 0,4 ÷ 8 mm (12 mm opt.)
Thickness of edges in roll 0,4 ÷ 3 mm
Feeding speed 12 – 18 m/min
Max section of the edge in roll 135 mm2
Max roll diam. 780 mm
Excess of the edge as to the thickness of the panel 2+2 mm
Min panel width (at least 210 mm long):
with panel thickness up to 40 mm: 55 mm
with panel thickness from 41 to 60 mm: 80 mm
with edge thickness more than 3 mm: 80 mm
Min panel length (at least 100 mm wide) 140 mm
Min length of the edge in roll 170 mm
Min length of the edge in strips 250 mm
Interspace between 2 successive panels, speed 12 m /min 550 mm
Interspace between 2 successive panels, speed 18 m /min 650 mm
Panel support roller opening 600 mm
Worktable height 950-980 mm

Rectifier group TR-E
Max removal 55 mm2
Max removable thickness 3 mm
Panel thickness 8 ÷ 45 mm
* (60 mm panel thickness with tool H=64 mm (opt) (60 mm)*
Tool rotation speed 9.000 r.p.m.
Tool-holder shaft diam. 30 mm
Motor power 1,8 kW
Tools: diam. 100 mm
Tools: height 49 mm (64 mm opt)

Glue pot group GP/800
Resistence power 3 kW
Pressure rolls 1+3
Glue pot capacity 1,5 Kg
Heating time 12 min

Header group IK/S
Motor power 0,35 kW
Blade rotation speed 12.000 r.p.m.
Blade inclination 0 ÷ 15°

Overlying trimming group TS/K
Min panel thickness 8 mm
Vertical copiers disc
Straight cutting tools
Power per each motor 0,65 kW
Cutter rotation speed 12.000 r.p.m. 

Tilting trimming group TT/1000
Min panel thickness 12 mm
Inclination 0° ÷ 25°
Vertical/frontal copiers disc/disc
Tool radius 2 mm
Power per each motor 0,65 kW
Cutter rotation speed 12.000 r.p.m.

Rounding group ROUND A2 Super
Edge thickness 0,4 ÷ 3 mm
Panel thickness
– with straight angle 10 ÷ 60 mm
– with shaped angle (according to the profile) 10 ÷ 40/50 mm
Min panel length 140 mm
Max working speed 18 m/min
Panel interspace with speed 12 m/min: 700 mm
Panel interspace with speed 18 m/min: 800 mm
Vertical/frontal copiers: disc/pad
Tool radius 2 mm
Motor power 0,55 kW
Tool rotation speed 12.000 r.p.m.

Edge scraper group SCR/K
Knives with curving radius 2 mm
Vertical/frontal copiers disc/disc
Min panel thickness 12 mm

Brush group BFN
Rotation speed 1.400 r.p.m.
Motor power 0,13 kW

Motor power expressed in S1.
** Min thickness linked to the groups present in the machine or functioning

SAFETY REGULATIONS:

CA4786 Execution of European EC safety standards

CA4787 Execution of “UL/CSA”safety standards

CONTROL SYSTEMS:

CA4533 Electronic control MEGA 300 TS

CA4045 Teleservice Flexa
N.W. Only with Touch Screen system

CA2062 Predisposition for barcode reader

CA2063 Barcode reader

VARIANTS FOR THE BASIC MACHINE:

CA3598 Eco System Package
N.W. nozzle opening/closing device not supplied

CA4020 Electrical execution V220/230/50/60 Hz

CA4089 Kit of electric predispositions

CA3038 Inlet panel spacer

CA3039 Introduction system for narrow pieces 

CA2067 Electronic positioning of the upper presser

CA4090 Protection hood and glueing unit lighting

CA4095 Support roller with extension 1700 mm

CA3596 Processing panels with protruding ennobling
N.W. It isn’t possible to work with the end trimming group when the material protrudes at the head and tail of the panel
Available only in the compositions with the rectifier group

CA4051 Kit of tools R=1 mm instead of R= 2 mm (std)

CA4052 Kit of tools R=1,5 mm instead of R= 2 mm (std)

CA4053 Kit of tools R=3 mm instead of R=2 mm (std)

CA2070 Tools with throwaway knives instead of brazed 
N.W. Not compatible with “Electronic positioning of the frontal copiers combined with 3-position Kit”

COMFORT KIT:
(They allow to manage the processing changes from the control panel, significantly simplifying the machine set-up operations)

CA4093 Comfort kit for FLEXA 207 SUPER RMA9/RMAT10

CA4094 Comfort kit for FLEXA 207 SUPER RMA10

VARIANTS FOR RECTIFIER GROUP:

CA2074 Anti-adhesive group “RA”

CA2075 Copier kit for Rectifier unit “TR-E”

CA2076 “QUICK SIZE” device

CA2077 “QUICK SIZE SUPER” device

CA4011 Motor power 4 kW instead of 1,8 kW – V 400
N.W. Only for machines with voltage V400

CA4012 Motor power 4 kW instead of 1,8 kW – V 220/230
N.W. Only for machines with voltage V220/230

CA3624 Diamond tools for rectifying group h=64 Z=2+2

CA3625 Diamond tools for rectifying group h=49 Z= 3+3

CA3626 Diamond tools for rectifying group h=64 Z=3+3

VARIANTS FOR GLUEING GROUP:

CA4098 “EASY” Kit for glue group

CA2082 Edge detection sensor

CA4033 Ceramic infrared lamp for panel heating 

CA2084 Pressure rollers with electronic positioning
N.W. For Flexa 207 Super, obligatory the Touch Screen control and the Comfort Kit

CA4097 Kit for applying 12×60 mm edges
N.W. The 3-position kit limits the max thickness that can be worked with the trimmer to 8 mm if the TS/K super-imposed trimmer isn’t present in the version

CA5000 Glueing group with pre-melter for “GP-800” – Recommended for processings that require high glue quantity

CA2088 Glueing group with pre-melter for “GP-1000” – Recommended for processings that require high glue quantity
N.W. Only for Flexa 207 Super, obligatory the “Kit for applying 12×60 mm edges”

CA5001 Spare glue pot (group “GP-800”)
N.W. The double thermoregulation supplied as standard allows to work also with polyurethane glue 

CA2090 Spare glue pot (group “GP-1000”)
N.W. Obligatory the “Kit for applying 12×60 mm edges”

CA2091 Spare glue pot (machines with pre-melter)

CA2093 Double vertical roll holder with manual edge change 

CA3637 Predisposition for AirJet Package
N.W. Available only for machines with round group

CA3635 Predisposition for AirJet Package
N.W. Available only for machines with round group. Obligatory the Kit Easy for glue group

VARIANTS FOR HEADER GROUP:

CA2094 Double end-cutter inclination from control panel
N.W. Already included in the “Comfort kit”

CA5002 Horizontal end trimming movement “IK/S”
N.W. Obligatory to select the Comfort Kit or the automatic inclination of the blades

VARIANTS FOR TRIMMING GROUP:

CA2095 2-pneumatic position system (trimming unit TT/1000)
Note: only for machines equipped with Round A Super

CA5016 3-pneumatic position system (trimming unit TT/1000)
N.W. For machines without Round A Super it’s obligatory to select the Comfort Kit. For machines with Round A Super it’s obligatory to select the “Kit with 2 pneumatic positions”
With the electronic positioning of the frontal copiers it isn’t possible to work with the inclined group 

CA5003 Electronic positioning of the frontal copiers
N.W. Obligatory the control system MEGA 300 TS – Touch Screen

CA3012 “Nesting” copier for the superposed trimming unit TS/K

CA3002 “Nesting” copier (tilting trimming unit TT/1000)
N.W. For Flexa 37, obligatory the system with 3 pneumatic positions TT/1000
For Flexa 207 Super, it’s recommended the kit with 2 pneumatic positions on the tilting trimming unit TT/1000

VARIANTS FOR ROUNDING GROUP:

CA5682 Interchangeable motors (Rounding unit “A2 Super”)

VARIANTS FOR EDGE SCRAPER:

CA3006 Edge scraper group SCR/1000

CA3007 Spare heads for edge scraper SCR/1000

CA3009 “Nesting” copier for edge scraper SCR/1000
N.W. Obligatory the group “SCR/1000”

CA5015 Edge scraper group SCR/S
N.W. It’s necessary to specify 2 dimensions of tool radius among: R1 – R1,5 – R 2 – R 2,5 – R 3 mm. Min panel thickness 10 mm

CA3091 “Nesting” copier for edge scraper SCR/S

OPTIONAL FOR FREE SPACES:

OPTIONAL FOR SPACE “1”:

CA3013 Router group “SM-100”
N.W. Optional for space “1”. Not compatible with SCR/1000 on version RMAT-10. Not compatible with version RMA10

OPTIONAL FOR SPACE  “1GSC” AND “1⁄2”:

CA4048 Edge finishing kit with nebulizing fluid
N.W. Only for machines equipped with scraper or brushes. On Flexa 307, it can’t be supplied on machines equipped with phon

CA4049 Delicate edge protection kit with nebulizing fluid

CA5555 Edge scraper group GS/K1
N.W. Optional for Space “1GSC” (1⁄2 on Flexa 307)

CA3071 Glue scraper “GSU/2”
N.W. Optional for Space “1⁄2”

CA3015 Brush group “BFN”
N.W. Optional for Space “1⁄2”

CA3016 Pneumatic oscillation system for brush group
N.W. Not compatible with edge finishing kit with nebulizing fluid

OPTIONAL FOR SPACE “1S”:

CA5004 Phon group “F/1” for PVC/ABS edges
N.W. – Optional for Space”1S”

ADDITIONAL TOOLS ON REQUEST:

TOOLS FOR TRIMMING UNIT 

CA3019 Pair of brazed cutters
N.W. For the version RMA10

CA3020 Straight cutters for trimmers (throwaway knives)

CA3021 Cutters R=1 mm for trimmers (throwaway knives)

CA4069 Cutters R=1,5 mm for trimmers (throwaway knives)

CA3022 Cutters R=2 mm for trimmers (throwaway knives)

CA3023 Cutters R=3 mm for trimmers (throwaway knives)

CA3024 Pair of cutters “combi” R=1 mm

CA4070 Pair of cutters “combi” R=1,5 mm

CA3025 Pair of cutters “combi” R=2 mm

CA3026 Pair of cutters “combi” R=3 mm

TOOLS FOR EDGE SCRAPER

CA3030 Pair of knives for edge scraper R=1

CA4061 Pair of knives for edge scraper R=1,5 mm

CA3031 Pair of knives for edge scraper R=2 mm

CA3032 Pair of knives for edge scraper R=3 mm

PACKAGES:

CA9055 Pallet for bases L=4700

CA9056 Pallet for bases L=5100

CA9059 Maritime crate for bases L=4700

CA9060 Maritime crate for bases L=5100

ALSO THE FOLLOWING MODELS ARE AVAILABLE:

FLEXA 207 SUPER – RMAT-10 (L=5100)

FLEXA 207 SUPER – RMA-10 (L=5100)