Description

AUTOMATIC SINGLE SIDE EDGE BANDER FOR INDUSTRIAL USE CASADEI BUSELLATO mod. FLEXA 307 RMAT-11 (L=6100) – As per EC rules

STANDARD EQUIPMENT
• Automatic edge bander for edging on straight profiles with edges in roll and in strips
• Incoming control panel on rotating pine cone
• Soundproof protection hood covered with sound-absorbing material complete with lamps for internal machine lighting
• Sturdy machine base in extremely rigid steel which allows the maintenance of the records and represents a stable support for the operating groups
• Sturdy panel support roller with sliding on bars and recirculating ball bearings, extendable according to the size of the panel
• Track feeding system with high adherence rubber coated shoes fixed on industrial chain 1 1⁄4. The runners slide on 2 steel guides. The 2 guides have different section: one is circular in section, one is flat in section. This system allows straight forward movement  and ensures high resistance to lateral loads
• Thick steel upper presser with 2 rows of wheels mounted on bearings, to ensure the good sealing of even small pieces
• Manual presser lifting with visualization on mechanical digital numerator and with automatic positioning of the operating groups when the thickness changes 
• The thickness of the selected panel is displayed through a numerical digital indicator
• Centralized suction system

Electrical system
Static frequency converter (inverter)
Padlockable general switch 
Incoming and outgoing emergency buttons
Magnetothermic switches for motor protection

Touch Screen control system  “MEGA 300 TS”
Main functions:
– Control of the operating groups and automatic sequential starting of motors 
– 12” colour Touch-Screen monitor
– Glue pot temperature control and adjustment
– graphic simulation of the processes per each side of the panel
– graphical representatiion of all operating groups and their status (on-off)
– memory capacity: 100 customizable edging programs, 6 of which with quick recall (favorite)
– simple diagnostic system that guides the operator in solving errors
– processing of partial and absolute machining statistics including numner of pieces machined, edge applied, machine start time, track distance
– selection of the 1st or 2nd passage without changing the program
– measurement units in mm or inches
– operating temperature: da 0° a + 45° C

OPERATING GROUPS

Inlet rectifier group “TR-E”
The group is positioned before the glueing group. It allows to grind the edge of the panel and to obtain an excellent glueing surface. The group consists of 2 cutters equipped with automatic timed intervention to avoid chipping of the panel. The cutters are mounted on 2 high frequency motors and are adjustable in height for the correct centering of the tool with respect to the panel.
The removal of the rectifier group goes from 0,4 to 3 mm and is determinated by the position of the inlet guide. The visualization of the removal takes place through a mechanical digital numerator. The group is equipped with a pair of diamond cutters H= 49 (D=100 H=49 Z = 2+2). Max workable panel height 45 mm
N.W. Group available only on compositions that have the letter “R” in the identification code

Glue pot group, edge loading and pressure “GP-1000”
The unit performs automatic glueing with hot melt glue of edges in rolls and strips on the side of straight panels 
Glue pot
– independent motorization for the recirculation and the continuous recovery of the glue 
– non-stick treatment to facilitate glue replacement and maontenance
– spreader roller with knurling which guarantees a homogeneous and optimized spreading
– digital thermoregulation to control the glue temperature
– glue pot temperature with automatic lowering after a period of inactivity of the machine
– adjustment of the glue dispensed
– glue pot quick release “Quick Lock”
Edge loading
– drive roller and 1st edge pressure roller with single drive
– drive roller for automatic loading of the edge when the panel arrives
– shears for automatic cutting of the edge in rolls
– roll holder plate
– sheet pusher device for automatic loading of the edge in strips 
– 2 interchangeable drawing rollers: 1 knurled roller for the processing of thin and plastic edges; 1 pin roller for processing solid wood edges
Edge pressure rolls with 4 rolls
– 1st large motorized and friction roller 
– 2 idle rollers with opposite taper which ensure optimized edge pressure
– 4th cylindrical idle roll 
– rolls with timed intervention 
– roll pressure with pneumatic adjustment
– adjustable position through knob abd numerical indicator according to the panel thickness 

Header group “IK/S”
The group, complete with 2 independent high frequencyt motors, allows to perfectly cut the excess edge on the front and rear of the panel in progress. Possibility to work soft/postformed panels.
sliding of the 2 motors on prismatic guides with recirculating ball slides. This system guarantee absence of play and maximum repetitiveness.
Pneumatic inclination of header blades lame intestatore from 0 to 15°
Each motor is complete of copier that allows  permette an accurate positioning of the blade as to the cutting point 
Suction hoods for both motors above the cutting area. The machine is supplied complete with a pair of blades.

Overlying trimming group “TS/P”
The group is composed by 2 high frequency motors for roughing-trimming of the applied edge
Equipment:
– Device for quick disassembly of cutters
– Quick manual exclusion from the work line, without the need to change the setting
– Large-diameter vertical rotating disc copier with ground contact surfaces to ensure the maximum machining precision
– Pair of cutters included with throwaway knives

Tilting trimming group “TT/S”
The group is composed by 2 high frequency motors that ensure an excellent edge trimming/gleaning/radius. The group is equipped with:
Cutter quick change by dedicated device 
Quick manual exclusion from the work line, without the need to change the machine setting
Large-diameter vertical rotating disc copier
Frontal rotating disc copier. All copiers have ground contact surfaces that ensure the maximum machining precision
Mechanical digital numerators for position detection
Quick motor release (electrical and mechanical) 
The group is complete of high efficiency suction hoods and cutters (with knives R=2 mm or straight according to the compositions).

Rounding group “ROUND A/2 SUPER”
The group allows the rounding of straight or shaped angles and the trimming of the upper/lower side of the panel. Equipped with 2 high frequency motors and with prismatic guides and ball recirculating slides that ensure movements without play.
– max working speed 18 m/min in rounding and trimming
– selection of independent workings between trimming and rounding
– vertical and frontal copier for the adjustment of the cutting point of the tool on the panel
– double manual working position
– automatic exclusion of the group
– high efficiency chip suction 
– complete with brazed tools with radius (R=2)

Rounding group “ROUND/4A”
The group allows the automatic rounding automatica of the angles of the applied edge without the need to stop the piece. It’s possible the rounding of:
– panels edged with synthetic materials (PVC/ABS, melamine, laminate etc.)
– panels edged with solid wood and veneer 
– post/soft formed panels
The operation is carried out in a single step (per each side of the panel) without the need for any manual intervention
The “trimming” function is included.
Technical data:
– 4 high frequency motors
– Vertical rotating copiers and frontal copiers with ground contact surfaces that ensure the maximum machining precision
– Pneumatic exclusion of the group with motors stopped
– Brazed cutters R = 2 mm with 4 cutting edges
– High efficiency suction hoods per each motor 

Edge scraper group “SCR/1000″
The group ensures the finishing of PVC/ABS edges up to 3 mm and high working precision thanks to rotating disc copiers.
The replacement of the cutter heads with copiers ensures the rapid change of the radius edge processing, (f.r., from R3 to R2 mm). The pneumatic release of the heads is carried out without tools (spare heads not included).
Independent suction hoods with chip collection drawer.
The group is equipped with a pair of knives included (R=2 mm )

Brush group BFN
The group is equipped with 2 independent motors for edge cleaning/polishing. The tiltting motors optimize the part cleaning/polishing phase.

TECHNICAL FEATURES
Feeding speed 12-18 m/min
Panel thickness 10 (13)** ÷ 60 mm
Edge thickness 0,4 ÷ 15 mm
Thickness of edges in roll 0,4 ÷ 3 mm
Max section of the edge in roll 135 mm2
Excess of the edge as to the thickness of the panel 2+2 mm
Roll-holder plate diam. 780 mm
Min length of panels with edges in roll 170 mm
Min length of panels with edges in solid wood 250 mm
Min panel width (at least 210 mm long):
with panel thickness up to 40 mm: 55 mm
with panel thickness from 41 to 60 mm: 80 mm
with edge thickness more than 3 mm: 80 mm
– with compositions with ROUND/4A: 60 mm
Min panel length (at least 100 mm wide)
– with speed up to 18 m/min: 140 mm
– with speed more than 18 m/min: 250 mm
– with compositions with ROUND/4A: 170 mm
Interspace between 2 successive panels at 12 m/min. 550 mm
Interspace between 2 successive panels at 18 m/min. 650 mm

Rectifier group TR-E
Max removal 55 mm2
Max removable thickness 3 mm
Panel thickness 8 ÷ 45 mm
* (60 mm panel thickness with tool H=64 mm (opt) (60 mm)*
Tool rotation speed 9.000 r.p.m.
Tool-holder shaft diam. 30 mm
Motor power 1,8 kW
Tools: diam. 100 mm
Tools: height 49 mm (64 mm opt)

Glue pot group “GP-1000”
Glue pot capacity 1,5 Kg
Pressure rolls 1+3
Heating time 12 min
Power installed 4,8 kW

Header group “IK/S”
Pair of blades diam. 110x30Z24 mm
Blade rotation speed 12.000 r.p.m.
Manual inclination 0 ÷ 15 °
Motor power (each one) 0,35 kW

Overlying trimming group “TS/P”
Motor power 1 kW
Cutter rotation speed 12.000 r.p.m. 
Straight cuytters with throwaway knives 75x16x30 mm

Tilting trimming group “TT/S”
Motor power 1 kW
Cutter rotation speed 12.000 r.p.m. 
Min panel thickness with radius 1 mm: 11 mm
Min panel thickness with radius 2 mm: 12 mm
Min panel thickness with radius 3 mm: 13 mm
Manual inclination 0 ÷ 25°

Rounding group ROUND A2 Super
Edge thickness 0,4 ÷ 3 mm
Panel thickness
– with straight angle 10 ÷ 60 mm
– with shaped angle (according to the profile) 10 ÷ 40/50 mm
Min panel length 140 mm
Max working speed 18 m/min
Panel interspace with speed 12 m/min: 700 mm
Panel interspace with speed 18 m/min: 800 mm
Vertical/frontal copiers: disc/pad
Tool radius 2 mm
Motor power 0,55 kW
Tool rotation speed 12.000 r.p.m.

Rounding group “ROUND/4A”
Motor power 0,35 kW
Edge thickness 0,4 ÷ 5 mm
Panel thickness 10 ÷ 60 mm
Min panel length 170 mm
Cutter rotation speed 12.000 r.p.m. 

Edge scraper group “SCR/1000”
Min panel thickness 12 mm
Throwaway knives R=2 mm

Brush group BFN
Rotation speed 1.400 r.p.m.
Motor power 0,13 kW

Motor power expressed in S1.
** Min thickness linked to the groups present in the machine or functioning

SAFETY REGULATIONS:

CA4786 Execution of European EC safety standards

CA4787 Execution of “UL/CSA”safety standards

CA4044 Electric predispositions Flexa 307

CONTROL SYSTEMS:

CA2062 Predisposition for barcode reader

CA2063 Barcode reader

CA4045 Teleservice Flexa
N.W. Only with Touch Screen system

VARIANTS FOR THE BASIC MACHINE:

CA3598 Eco System Package
N.W. nozzle opening/closing device not supplied

CA3066 Electrical execution V220/230 50/60 Hz

CA3038 Inlet panel spacer

CA3039 Introduction system for narrow pieces 

CA2067 Electronic positioning of the upper presser

CA4503 Feeding unit variable speed 10 ÷ 22 mt/min 

CA4095 Support roller with extension 1700 mm

CA3596 Processing panels with protruding ennobling
N.W. It isn’t possible to work with the end trimming group when the material protrudes at the head and tail of the panel
Available only in the compositions with the rectifier group

CA4051 Kit of tools R=1 mm instead of R= 2 mm (std)

CA4052 Kit of tools R=1,5 mm instead of R= 2 mm (std)

CA4053 Kit of tools R=3 mm instead of R=2 mm (std)

COMFORT KIT:
(They allow to manage the processing changes from the control panel, significantly simplifying the machine set-up operations)

CA3081 Comfort kit for FLEXA 307 RMAT-11

CA3082 Comfort kit for FLEXA 307 RM4A-10

VARIANTS FOR RECTIFIER GROUP:

CA2074 Anti-adhesive group “RA”

CA3085 “QUICK SIZE SUPER” device
N.W. Available only for machines with inlet rectifier 

CA3086 Motor power 4 kW instead of 2,2 kW

CA3624 Diamond tools for rectifying group h=64 Z=2+2

CA3625 Diamond tools for rectifying group h=49 Z= 3+3

CA3626 Diamond tools for rectifying group h=64 Z=3+3

VARIANTS FOR GLUEING GROUP:

CA4033 Ceramic infrared lamp for panel heating 

CA2082 Edge detection sensor

CA2093 Double vertical roll-holder with manual tool change

CA3529 2-roll magazine with automatic edge change
N.W. Obligatory the glue group with pre-melter

CA2088 Glueing group with pre-melter for “GP-1000” – Recommended for processings that require high glue quantity
N.W. Only for Flexa 207 Super, obligatory the “Kit for applying 12×60 mm edges”

CA2090 Spare glue pot (group “GP-1000”)
N.W. Obligatory the “Kit for applying 12×60 mm edges”

CA3087 Spare glue pot for machines with pre-melter)
N.W. Obligatory the glue group with pre-melter

CA2084 Pressure rollers with electronic positioning
N.W. For Flexa 207 Super, obligatory the Touch Screen control and the Comfort Kit

CA3637 Predisposition for AirJet Package
N.W. Available only for machines with round group

CA3635 Predisposition for AirJet Package
N.W. Available only for machines with round group. Obligatory the Kit Easy for glue group

VARIANTS FOR TRIMMING GROUP:

CA2098 2-pneumatic position system (trimming unit “TT/S”)
N.W. This option must be selected only for the 2° trimming group for the versions of machines equipped with 2 tilting trimming units

CA3058 Electronic positioning of the frontal copiers

CA3062 Interchangeable motors for the trimming unit TT/S 1 kW

CA3003 “Nesting” copier (tilting trimming unit TT/S)
N.W. Obligatory to add the code CA2098 “2-position kit on the trimming unit”

VARIANTS FOR ROUNDING GROUP “A”:

CA5682 Interchangeable motors (Rounding unit “A2 Super”)

VARIANTS FOR THE GROUP ROUND/4A:

CA3089 Spare motors (nr. 4) for ROUND/4A

VARIANTS FOR EDGE SCRAPER:

CA3007 Spare heads for edge scraper SCR/1000

CA3009 “Nesting” copier for edge scraper SCR/1000
N.W. Obligatory the group “SCR/1000”

CA3090 Edge scraper SCR/S in replacement of SCR/1000
N.W. It’s required to specify 2 dimensions of tool radius among: R1 – R1,5 – R 2 – R 2,5 – R 3 mm

CA3091 “Nesting” copier for edge scraper SCR/S

OPTIONAL FOR FREE SPACES:

OPTIONAL FOR SPACE “1”:

CA3092 Router group “SM-100”
N.W. Optional for space “1” – It’s recommended to use tools as per indications in LUM

CA3093 Oscillating belt sanding group “SAND-1”
N.W. Optional for space “1”

OPTIONAL FOR SPACE “1R”:

CA3094 Overlying trimming group “TS/P” 1 kW
N.W. Optional for space “1R”

CA3067 “Nesting” copier for trimming unit “TS/P”

CA4047 Electrical predisposition for trimming unit TS/P

OPTIONAL FOR SPACE “1GSC” AND “1⁄2”:

CA4048 Edge finishing kit with nebulizing fluid
N.W. Only for machines equipped with scraper or brushes. On Flexa 307, it can’t be supplied on machines equipped with phon

CA4049 Delicate edge protection kit with nebulizing fluid

CA5555 Edge scraper group GS/K1
N.W. Optional for Space “1GSC” (1⁄2 on Flexa 307)

CA3071 Glue scraper “GSU/2”
N.W. Optional for Space “1⁄2”

CA3073 Pneumatic oscillation system for brush group

CA3074 Phon group “F/1” for PVC/ABS edges
N.W. – Optional for Space”1S”

ADDITIONAL TOOLS ON REQUEST:

TOOLS FOR TRIMMING UNIT 

CA3096 Pair of brazed cutters

CA3095 Straight cutters for tilting trimmers – 15 mm

CA3077 Cutters R=1 mm for tilting trimmers

CA3630 Cutters R=1,5 mm for tilting trimmers

CA3078 Cutters R=2 mm for tilting trimmers

CA3079 Cutters R=3 mm for tilting trimmers

TOOLS FOR ROUNDING GROUP

CA4002 4 brazed cutters R 1 mm

CA3633 4 brazed cutters R 1,5 mm

CA4003 4 brazed cutters R 2 mm

CA4004 4 brazed cutters R 3 mm

TOOLS FOR EDGE SCRAPER

CA3030 Pair of knives for edge scraper R=1

CA3632 Pair of knives for edge scraper R=1,5 mm

CA3031 Pair of knives for edge scraper R=2 mm

CA3032 Pair of knives for edge scraper R=3 mm

PACKAGES:
N.W. For loading in container it’s obligatory to select a package 

CA9034 Pallet for bases L=6100 

CA9039 Maritime crate for bases L=6100