Description

AUTOMATIC SINGLE SIDE EDGE BANDER CASADEI BUSELLATO mod. FLEXA 47 XE – RMA8 – As per EC rules

STANDARD EQUIPMENT
• Incoming control panel on pine cone on ergonomic position
• Protection booth for the whole length of the machine with polycarbonate windows for viewing the groups during working. There are 2 doors for the access to the operating groups. The 1st door is equipped with an electric interlock for the glueing group, the 2nd one is equipped with electromechanical interlock for the other groups.
• Machine base in folded and welded laminates that guarantee high rigidity to the structure. Openings with slides for the unloading on the ground of any un-aspirated chips
• Panel support roller positioned externally to the track along the entire length of the machine with telescopic opening system and panel plastic sliding wheels  with steel rotation pins
• Track feeding system with high adherence rubber coated shoes fixed on industrial chain. The runners slide on 2 steel guides. The 2 guides have different section: one is circular in section, one is flat in section. This system allows straight forward movement  and ensures high resistance to lateral loads. Manual shoe lubrication.
• Upper presser in folded and welded steel laminates, supported by steel columns with vibration-free structure to which the operating groups are fixed
2 rows of panel pressure wheels made of high adherence rubber and sliding on bearings. Carter to cover the wheels from any un-aspirated chips.
Electronic lifting of the presser with automatic positioning as the panel thickness changes.
• Upper operating groups fixed to the presser or mechanically linked to it to allow their automatic adjustment  as the panel thickness changes.
Lower groups frixed to the track spar for a precise reference with respect to the panel.Power supply via static frequency converter (inverter) of all high frequency motors. Suction mouths of the operating groups positioned on the upper side of the cabin.
• The thickness of the selected panel is displayed through a numerical indicator at the machine input.

Electrical system and safety
Electrical system positioned inside the base with closing door that allows convenient access for any maintenance operations. System built in compliance with current regulations. The machine is built in compliance with current regulations.
N.W. For some countries it’s required to select the specific option present in the price list.

Control system “MEGA 300 TS”
Numerical control positioned at the entrance of the machine on a pine cone in an ergonomic area for the operator.
Main functions:
– Operating group control and automatic sequential starting of the motors
– 12” colour Touch-Screen Monitor
– Glue pot temperature control and adjustment 
– Graphic simulation of the processes per each side of the panel
– Graphical representatiion of all operating groups and their status (on-off)
– Memory capacity: 100 customizable edgebanding programs, 6 of which with quick recall
– Simple diagnostic system that guides the operator in solving errors
– Processing of partial and absolute machining statistics including number of pieces machined, edge applied, machine start time, track distance
– Selection of the 1st and 2nd passage without changing the program
– Measurement units in mm or inches
– Operating temperature: from 0° to + 45° C

OPERATING GROUPS

Inlet rectifier group “TR/V”
The group, positioned before the glueing group, allows to grind the edge of the panel and to obtain an excellent glueing surface.
– 2 cutters equipped with automatic timed intervention to avoid panel chipping, mounted on 2 high frequency motors.
– hoods for the suction of the chip
– timed blower to clean the machined side
– variable removal by adjusting the input guide by means of a knob and numerical indicator. The guide has a double automatic position to work with group on or off
– height adjustment of the tools to vary the cutting point
– equipped with a pair of diamond cutters H 49 (D= 100 H= 49 Z= 2+2). Max workable panel height 45 mm
N.W. Group available only on compositions that have the letter “R” in the identification code

Glue pot group, edge loading and pressure “GP-1000”
The unit performs automatic glueing with hot melt glue of edges in rolls and strips on the side of straight panels 
Glue pot
– independent motorization for the recirculation and the continuous recovery of the glue 
– non-stick treatment to facilitate glue replacement and maontenance
– spreader roller with knurling which guarantees a homogeneous and optimized spreading
– digital thermoregulation to control the glue temperature
– glue pot temperature with automatic lowering after a period of inactivity of the machine
– adjustment of the glue dispensed
– glue pot quick release “Quick Lock”
Edge loading
– drive roller and 1st edge pressure roller with single drive
– drive roller for automatic loading of the edge when the panel arrives
– shears for automatic cutting of the edge in rolls
– roll holder plate
– sheet pusher device for automatic loading of the edge in strips 
– 2 interchangeable drawing rollers: 1 knurled roller for the processing of thin and plastic edges; 1 pin roller for processing solid wood edges
Edge pressure rolls with 4 rolls
– 1st large motorized and friction roller 
– 2 idle rollers with opposite taper which ensure optimized edge pressure
– 4th cylindrical idle roll 
– rolls with timed intervention 
– roll pressure with pneumatic adjustment
– adjustable position through knob abd numerical indicator according to the panel thickness 

Header group “IK/S”
The group, complete with 2 independent high frequencyt motors, allows to perfectly cut the excess edge on the front and rear of the panel in progress. Possibility to work soft/postformed panels.
sliding of the 2 motors on prismatic guides with recirculating ball slides. This system guarantee absence of play and maximum repetitiveness.
Pneumatic inclination of header blades lame intestatore from 0 to 15°
Each motor is complete of copier that allows  permette an accurate positioning of the blade as to the cutting point 
Suction hoods for both motors above the cutting area. The machine is supplied complete with a pair of blades.

Trimming group “TT/XE”
The group allows to trim the excess edge on the upper and lower sides of the panel.
– 2 high frequency motors inclined by 20°
– rotating copiers for the adjustment of the cutting point of the tools on the panel
– hoods for chip suction
– pneumatic exclusion of the group
– complete with multifunction tools (specify tool radius)
– Automatic adjustment of the group for :
– gleaning of various thin edges (f.e. 0,4-0,6,… mm)
– trimming of edge with thickness with 2 different radius (f.e. 1 and 2 mm)
– trimming of solid wood max 6 mm thick
– trimming with radius or gleaning carried out directly on non-edged panel (f.e. MDF door to be painted)
– differentiated processing between upper and lower (f.e., trimming with upper radius and lower straight trimming)
– correction of the work performed by the electronic control of the machine thanks to the 4 controlled axes (f.e., for different edge thickness or panel surface)

Rounding group “ROUND RA/2 XE”
The group allows the rounding of straight or shaped angles and the trimming of the upper/lower side of the panel.
– 2 high frequency motors
– sliding on prismatic guides and ball recirculation slides
– vertical and frontal copier for the adjustment of the cutting point of the tool on the panel
– selection of independent workings between trimming and rounding
– chips suction hoods
– complete with brazed tools with radius (R=2) (to change, select a different radius)
Automatic adjustment of the group for:
– various thin edges (f.e., 0,4-0,6,… mm)
– edge of thickness with radius (f.e., 2 mm)
– machining correction (f.e., for different edge thickness) performed by the electronic control of the machine, thanks to the 2 controlled axes with which the group is equipped

Edge scraper group “SCR/XE”
The group allows the elimination from the plastic edges of the notches left by the tools during trimming
– large rotating copiers for adjusting the working point of the tools on the panel 
– suction hoods and waste collection box
– complete with knives with 2 radius (specify tool radius)
Automatic adjustment of the group for:
– working with 2 different radius (f.e., 1 and 2 mm)
– independent automatic machining correction for both radius thanks to the 4 axes controlled by the electronic control of the machine (f.e., for different panel surface)

TECHNICAL FEATURES
Panel height 8 (12)** ÷ 60* mm
Thickness of edges in strips 0,4 ÷ 6 mm
Thickness of edges in roll 0,4 ÷ 3 mm
Feeding speed 12 – 16 m/min
Max section of the edge in roll 135 mm2
Max roll diam. 780 mm
Excess of the edge as to the thickness of the panel 2+2 mm
Min panel width (at least 210 mm long) *(60 mm with modification of group adjustment) 95 (60)*mm
Min panel length (at least 100 mm wide) 140 mm
Min length of the edge in roll 180 mm
Min length of the edge in strips 220 mm
Interspace between 2 successive panels 600 mm
Panel support roller opening 560 mm
Worktable height 900 mm

Rectifying group TR/V
Max removal 55 mm2
Max removable thickness 3 mm
Panel thickness 8 ÷ 45 mm
* (60 mm panel thickness with tool H=64 mm (opt) (60 mm)*
Motor power 1,8 kW
Tools: diam. 100 mm
Tools: height 49 mm (64 mm opt)
Tool rotation speed 9.000 r.p.m.

Glue pot group GP/1100
Resistence power 3 kW
Pressure rolls 1+3
Glue capacity 1,5 Kg
Heating time 12 min

Header group IK/S
Motor power 0,35 kW
Blade rotation speed 12.000 r.p.m.
Blade inclination 0 ÷ 15°

Trimming group  TT/XE
Motor power 0,65 kW
Edge excess as to the panel thickness *(5 mm with edge max 3 mm thick): 2+3 (5)* mm
Cutter rotation speed 12.000 r.p.m. 
Min thickness of the panel with radius 10 mm
Vertical/frontal copiers disc/disc
Tool radius 2 mm

Rounding group RA/2 XE
Edge thickness 0,4 ÷ 3 mm
Panel thickness
– with straight angle 10 ÷ 50 mm
– with shaped angle (according to the profile) 10 ÷ 30/40 mm
Min panel length 140 mm
Min panel width 100 mm
Panel interspace 600 mm
Vertical/frontal copiers: disc/pad
Max working speed in rounding 12 m/min
Max working speed in trimming 16 m/min
Motor power 0,35 kW
Tool rotation speed 12.000 r.p.m.
Tool radius 2 mm

Edge scraper group SCR/XE
Knives with curving radius 2 mm
Vertical/frontal copiers disc/disc
Min panel thickness 10 mm

Brush group BF/K (optional)
Rotation speed 1.400 r.p.m.
Motor power 0,13 kW

** Min thickness linked to the groups present in the machine or functioning

SAFETY REGULATIONS:

CA5684 Execution of European CE safety standards

CA4788 Execution of “UL/CSA”safety standards

CA4020 Electrical execution V220/230/50/60 Hz

CONTROL SYSTEMS:

CA4045 Teleservice Flexa
N.W. Only with Touch Screen system

CA2062 Predisposition for barcode reader

CA2063 Barcode reader

VARIANTS FOR THE BASIC MACHINE:

CA4529 Kit of electric predispositions Flexa 47

CA3598 Eco System Package
N.W. nozzle opening/closing device not supplied

CA4051 Kit of tools R=1 mm instead of R= 2 mm (std)

CA4052 Kit of tools R=1,5 mm instead of R= 2 mm (std)

CA4053 Kit of tools R=3 mm instead of R=2 mm (std)

CA3628 “QUICK SIZE” device

CA3038 Inlet panel spacer

CA4033 Ceramic lamp for infrared panel heating

CA3629 Protection cabin and glue group area lighting 

VARIANTS FOR RECTIFYING GROUP:

CA3624 Diamond tools for rectifying group h=64 Z=2+2

CA3625 Diamond tools for rectifying group h=49 Z= 3+3

CA3626 Diamond tools for rectifying group h=64 Z=3+3

CA2074 Anti-adhesive group “RA”
N.W. Available only for machines with rectifying group

VARIANTS FOR GLUEING GROUP:

CA5671 Glueing group with pre-melter
N.W. Not available with “Air Jet Package” device

CA5001 Spare glue pot (group “GP-800”)
N.W. The double thermoregulation supplied as standard allows to work also with polyurethane glue 

CA2091 Spare glue pot (machines with pre-melter)

CA2084 Pressure rollers with electronic positioning
N.W. For Flexa 207 Super, obligatory the Touch Screen control and the Comfort Kit

CA3634 Predisposition for AirJet Package
N.W. Available only for machines with round group

CA3635 AirJet Package AJP-150
N.W. Available only for machines with round group. Obligatory the Kit Easy for glue group

VARIANTS FOR “1/2” AND “1GSC” SPACE

CA5555 Edge scraper group GS/K1
N.W. Optional for Space “1GSC” (1⁄2 on Flexa 307)

CA4544 Brush group “BFK”
N.W. Optional for Space “1⁄2”

CA4048 Edge finishing kit with nebulizing fluid
N.W. Only for machines equipped with scraper or brushes. On Flexa 307, it can’t be supplied on machines equipped with phon

CA4049 Delicate edge protection kit with nebulizing fluid

CA5673 “Nesting” working kit

ADDITIONAL TOOLS ON REQUEST:

TOOLS FOR TRIMMING UNIT 

CA5674 Pair of brazed cutters for trimming unit XE R= 1-1,5 mm

CA5675 Pair of brazed cutters for trimming unit XE R= 1-2 mm

CA5676 Pair of brazed cutters for trimming unit XE R= 1,5-2 mm

CA5677 Pair of brazed cutters for trimming unit XE R= 2-3 mm

TOOLS FOR ROUNDING UNIT

CA4543 Brazed cutters (nr. 2) R = 1 mm (Round RA/2)

CA4542 Brazed cutters (nr. 2) R = 1,5 mm (Round RA/2)

CA4541 Brazed cutters (nr. 2) R = 2 mm (Round RA/2)

CA4540 Brazed cutters (nr. 2) R = 3 mm (Round RA/2)

TOOLS FOR EDGE SCRAPER

CA5678 Pair of knives for edge scraper XE R=1-1,5 mm

CA5679 Pair of knives for edge scraper XE R= 1-2 mm

CA5680 Pair of knives for edge scraper XE R= 1,5-2 mm

CA5681 Pair of knives for edge scraper XE R= 2-3 mm

PACKAGES:
N.W. For loading in container it’s obligatory to select a package

CA9365 Pallet for the version RMA8

CA9369 Crate for the version RMA8