Description
CNC WORKING CENTER CASADEI BUSELLATO mod. JET OPTIMA T5 – As per E.C. rules
X = 3060 mm Y= 1450 mm Z = 180 mm
C.N.C. working center, equipped with:
• Multifunction pushbutton panel for manual control of axis
• Drilling head 18 M with integrated blade (12V+2X+1Y) con kit of tool-holder adapters
• Centralized optimized suction hood
• “Jet 5” HSK F63 bi-rotary head with water cooling
• Automatic centralized lubrication
• Nr. 6 manual work tables “IMC” with 2nd frontal wire “0”
• Nr. 18 sucker/locking trolley
• Nr. 6 suction cups 80 x155 “IMC”
• Nr. 6 suction cups 55 x155 “IMC”
• Nr. 6 suction cups 155 x155 “IMC”
• Arrangement of manual “IMC” locks
• Nr. 4 attachments for counterblocks
• Panel lifting device with 4 bars (IMC)
• Tool change magazine RP 12 – HSK F63
• Magazine LINEAR 10 – HSK F63
• Nr. 2 work areas
• Vacuum pump 90/108 m3/h 50/60 Hz
• Programming software “Wave”
• Teleservice
CARATTERISTICHE GENERALI
C.N.C. working center with bar work table and cantilever structure for working wood and materials with similar physical characteristics:
• vertical drilling on the surface of the panel
• horizontal drilling on 4 sides of the panel
• milling with disc cutter integrated in “X” direction
• generic milling
STANDARD EQUIPMENT
Base and worktable
• Base and upright in electro-welded steel
• Electric panel integrated in the base
• Worktable available in 2 lengths and fitted with “IMC” (Interchangeable Modular Cups) tops in sturdy closed aluminium structure and complete with:
– rear reference with retractable rod for positioning the panel in push
– front retractable reference (double wire”0”) for double work area and working of narrow pieces
– integrated vacuum and compressed air distribution system.
• The machine is equipped with a centralized lubrication system with progressiv distribution
• Centralized suction system with conveyor equipped with automatic partialisation managed by control
Mobile upright and operating group
• Mobile upright with welded steel structure and internal ribs
• The movement of the X axis takes place via pulleys and pinion and rack
• The movement of the Y and Z axis takes place via screws with recharged ball screw
• The motorization of the axis is carried out by means of Brushless motors powered and controlled by parameterized digital drives
5 axis group “JET 5”
Interpolating birotative head “JET 5” complete with water cooling group which keeps the temperature of the electrospindle cooling water constant and prevents from overheating.
Tool-holder attachment HSK F63.
Drilling head
• Working unit for vertical and horizontal drillings with integrated blade. Made of light aluminium alloy with high nechanical properties, it slides on preloaded ball recirculating shoes on 2 very high precision liear guides in hardfened and ground steel which guarantee equal load capacity in 4 directions.
• 12 drill chucks with “T” shaped vertical axis outlets with a 32 mm center distance (8X – 5Y).
• 2 twin-spindle heads for horizontal drilling oriented in X with a 32 mm center distance
• 1 twin-spindle head for horizontal drilling oriented in Y
• 1 integrated blade group ø 120 mm oriented in X
Kit of tool adapters included.
Magazines
• Magazine LINEAR 10 – HSK F63. Linear magazine with 10 stations for main milling unit with HSK-F63 attachment, mounted on the right.
Overall height 220/240 mm, max tool diam. 170 mm, pliers center distance 110/160/180 mm
• Magazine RP-12 – HSK F63. Automatic magazine with 12 stations for electrospindle with HSK-F63 attachment. The revolver with grippers completely embedded in the metal structure is placed on the rear of the machine upright. The group slides on preloaded ball recirculating shoes on 2 very high precision liear guides in hardfened and ground steel. The particularly resistant structure allows the use of large tools and work heads.
It can be used by multiple milling units as long as they are aligned on the Y axis.
Pliers center distance 107 mm
Max tool diam. 240 mm
Numerical control
Numerical control with “Wave” interface dedicated to the boring and milling machines of the wood sector installed on personal computer:
Windows operative system
Colour LCD video
Querty keyboard
Machine interface software “Wave”
Mobile console
General software features:
Programming:
– DXF (2D) file import
– oarametric graphic programming
– guided editor with graphic and syntactic aids for drilling and milling
– automatic optimization of drilling and tool change cycles
– linear and circular interpolation in 3 planes, linear in the space, helical in the selected plane
– possibility of changing the origin of the panel to make holes on any oblique or curved sides of the panel
– interfacing with price list CAD/CAM programs
Accessories
– online calculator with direct data transfer on program
– simulated execution
– use of bar codes with integrated software
– self-diagnosis and reporting errors or failures with language messages
– single step for manuale execution of the individual program steps
Configuration
– operator interface in language (I -GB -F – D- E)
– graphic display of the head configuration
– working speed and positioning adjustment by double override
– automatic control of working speed on complex routes
– dynamic acceleration/deceleration control function
Arrange module
Graphic environment for equipping the support surfaces and the suction cups that make up the workbench
The program allows to simultaneously view the pieces to be worked and the workbench complete of the tables and suction cups actually present in the machine.
Optimal positioning of the elements of the bench that ensures correct sealing of the piece without incurring interference between clamping devices and tool.
At the end of the operations the system provides information for manual or automatic placement based on the machine configuration
TELESERVICE – remote assistance system via internet
It allows the connection of the machine supervision PC with the assistence service via the Internet.
Software: connection program that allows to make:
• visualization of the operator interface
• signal diagnosis
• online verification and modification of the status of the configurations, parametres and programs
• data backup and file transfer operations
• upgrade operations of the machine logic and the operator interface
N.W. An internet connection is required by the customer. If the connection in remote during the warranty period is not allowed by the customer who specifically requests a technical intervention at his headquarters and, after this, the technical interventions shows that the problem could have been solved with the connection denied, the technical intervention will be considered for a fee.
Quality and safety checks
Assembling by carrying out conformity tests according to specific test plans.
The machine in the basic configuration includes safety protections in accordance with the Countries where they are required.
TECHNICAL FEATURES
Axis
Useful working range X – Y – Z: 3060–1450–180 mm
Panel loading capacity in Y 1900 mm (2250 mm optional)
Piece passage in Z 200 mm
Linear speed X – Y – Z/axis: X = 80 Y = 55 Z= 30 m/1′
Vector speed – X – Y/axis 97 m/1′
Work table
N° tables – N° suction cups per tables: 6-3 type “IMC” 1550
N° attachments per counterblocks: 4
Vacuum pump 90/108 m3/h (50/60 Hz)
Drilling head
Vertical spindles 12 (8X – 5Y)
Horizontal spindles 6 (4X – 2Y)
Integrated blade in X 120 mm
Motor power 2,2 kW (3 HP)
Electrospindle
Std power (S6) 11 kW
Max speed 20.000 r.p.m.
Magazine
Tool magazine base side Linear 10: 10 stations
Rotary magazine RP/12: 12 stations
Lubrication
Automatic centralized lubrication
Installation (indicative values)
Installed power 23/29 kW
Compressed air consumption (1 attachment) 210 NL/min
Air intake consumption 3400/3800 m3/sec
Suction air speed 30 m/sec
Suction mouth diam. 250 mm
Total weight of the machine 3.150 kg
NOTE:
Vacuum pumps can be used up to an height of 800 m above sea level. To change the calibration, use the appropriate codes inclued in the paragraph «Various working centers»
NOTE:
The machine is designed to be connected to a 400 V 3-PGASE+NEUTRAL power supply network
In the absence of the NEUTRAL conductor it’s necessary to mount one of the autotransformersincluded in the paragraph «Various working centers»
The machine isn’t protected against electrocution risks due to indirect contacts.
Protection against indirect contacts of the machine is the customer’s responsability.
In this regard, it’s specified that in the plants of:
• TT type, powered by the low voltage public distribution network,
• TN type powered by the medium voltage public distribution network.
The power supply line of the machine must be protected by a differential switch:
• dedicated (type B recommended), independent from that of the plant or other users,
• adjustable both in current (recommended 0,03 – 0,3 – 1 A) and in time (recommended 0 – 0,3 – 1 – 3 S.),
• suitably coordinated with the user’s earthing system (ref. IEC 60364-4-41; HD 60364-4-41).
For environments with a higher risk of fire, the maximum value of the differential tripping current is 1A (even with delayed tripping).
In the case of TN-type systems, the system must be of the TN-S type with separate neutral and protective conductor (IEC 60364-4-482; HD 384.4.482).
OPTIONAL BASIC MACHINE:
FB0000 CE Regulations – Machine execution compliant with CE regulations
FB0697 Adaptation eelctrical requirements for USA/Canada (no marking)
FB0890 “Jet Super” loading in “Y” 2250 mm
Enlarged fairing to allow the loading in Y of panels up to 2250 mm
N.W. On Jet Optima C21 versions C,D,E,F it’s mandatory to select the magazine Linear 10
FB0728 Air conditioning of the electrical cabinet – Recommended for very hot countries
FB0498 Tool length pre-setting device
FB0496 Start-up tool kit for working the cabinet
FB0730 Chip conveyor belt for Jet Optima T5
FB0731 Chip conveyor belt for Jet Optima T5 XL
ECO SYSTEM – ENERGY SAVING SYSTEM
FB0738 “Eco System” Energy saving system for 1 pump – It’s mandatory to choose a pump 250 mc/h
N.W. Not available with Software Genesis Evolution
“IMC” WORKTABLES
6-8 worktables for JET OPTIMA T5
8-10 worktables for JET OPTIMA T5 XL
FB1002 2 additional tables with double wire”0″
FB1029 2 additional tables with automatic positioning with double wire”0″
N.W. It requires positioning with floating suction cup/blocks aggregate
FB0714 3rd central wire “0” for Jet Optima T5
FB0715 3rd central wire “0” for Jet Optima T5 XL
FB1081 3rd central wire “0” for additional tables
N.W. It’s obligatory to select the 3rd wire “0” and additional tables
“JET FAST” AUTOMATIC POSITIONING WITH FLOATING AGGREGATE
FB1005 Positioning with table-suction cups/blocks aggregate (6 tables)
Automatic IMC locks are required to move the locks
N.W. For Jet Optima T5 (version with 6 tables)
FB1006 Positioning with table-suction cups/blocks aggregate (8 tables)
Automatic IMC locks are required to move the locks
N.W. For Jet Optima T5 XL (version with 8 tables)
MOTORIZED “IMC” WORKTOPS
6-8 worktops for JET OPTIMA T5
8-10 worktops for JET OPTIMA T5 XL
FB0995 Plan motorization supplement Jet Optima T5
N.W. It requires the software Genesis Evolution
FB0999 Plan motorization supplement Jet Optima T5 XL
N.W. It requires the software Genesis Evolution
FB0996 2 additional motorized tables with double wire”0″
N.W. It requires the supplement “plan motorization”
FB1081 3rd central wire “0” for additional tables
N.W. It’s obligatory to select the 3rd wire “0” and additional tables
OPTIONAL “IMC” TABLES:
FB0826 Supplement panel lifting with 4 bars with 3 positions (IMC) – It replaces the standard equipment.
N.W. On Jet Optima S for version Plus, only.
FB0825 Supplement panel lifting with 6 bars – It replaces the standard equipment.
N.W. On Jet Optima S for version Plus, only.
FB0827 Supplement panel lifting with 6 bars with 3 positions (IMC) – It replaces the standard equipment.
N.W. On Jet Optima S for version Plus, only.
FB0254 Laser cross device for suction cup positioning
N.W. For Jet Optima C21 for versions A and B, only
FB0027 Display for table and suction cup dimensions (each table)
FB0034 Kit references for veneers for manual insertion for IMC tables
IMC SUCTION CUPS:
Max. 4 suction cups per table
FB0018 Suction cup/locking trolley
For nr. suction cups/lockings on tables. In addition to the standard equipment
FB0849 Suction cup/locking trolley for automatic positioning table
For nr. suction cups/lockings on tables. In addition to the standard equipment
FB0997 Suction cup/locking trolley for motorized table
For nr. suction cups/lockings on tables. In addition to the standard equipment
N.W. It requires supplement table motorization
FB0020 Cover for IMC trolley
FB0021 Suction cup 155×155 mm (IMC)
FB0022 Pantograph type suction cup 155×155 mm (IMC)
FB0023 Suction cup 80×155 mm (IMC)
FB0024 Suction cup 70×155 mm (IMC)
FB0025 Suction cup 55×155 mm (IMC)
FB0026 Suction cup 40×155 mm (IMC)
FB0537 Rotatable suction cup 155×155 mm (IMC)
FB0538 Rotatable suction cup 80×155 mm (IMC)
IMC SUCTION CUPS WITH MAGNETIC COUPLING:
Max. 4 suction cups per table
FB1035 Supplement for trolleys/suction cups with magnetic coupling BASIC version – It replaces the standard euipment with magnetic coupling trolleys/suction cups
FB1036 Supplement for trolleys/suction cups with magnetic coupling XL version – It replaces the standard euipment with magnetic coupling trolleys/suction cups
FB0539 Trolley with magnetic coupling – For nr. suction cups/lockings on the tables. In addition to the standard equipment.
N.W. It requires the supplement of trolley with magnetic coupling
FB0850 Trolley with magnetic coupling for automatic positioning table – For nr. suction cups/lockings on the tables. In addition to the standard equipment.
FB0998 Trolley with magnetic coupling for motorized table – For nr. suction cups/lockings on the tables. In addition to the standard equipment.
FB0546 Cover for IMC trolley with magnetic coupling – It requires magnetic coupling system for suction cups and locks
FB0547 Suction cup 155×155 mm (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks
FB0548 Pantograph type suction cup 155×155 mm (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks
FB0549 Suction cup 80×155 mm (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks
FB0550 Suction cup 70×155 mm (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks
FB0551 Suction cup 55×155 mm (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks
FB0552 Suction cup 40×155 mm (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks
FB0553 Suction cup 155×155 mm ruotabile (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks
FB0554 Suction cup 80×155 mm ruotabile (IMC) with magnetic coupling – It requires magnetic coupling system for suction cups and locks
IMC LOCKS:
FB1001 Arrangement of automatic IMC blockages
N.W.: Available only with machine equipped with automatic positioning of tables and suction cups from CN or with motorized tables
FB0491 Kit of 6 IMC locks Ø 158 – It requires predisposition of locks
N.W.: It requires the arc/stub alignment laser for processing the arc element.
For Jet Optima S, for version Plus, only.
FB0555 Kit of 6 IMC locks Ø 158 with magnetic coupling – It requires predisposition of locks – It requires trolley with magnetic coupling
N.W.: It requires the arc/stub alignment laser for processing the arc element.
For Jet Optima S, for version Plus, only.
FB0493 IMC lock Ø 158 – t requires predisposition and kit of locks
FB0556 IMC lock Ø 158 with magnetic coupling – It requires predisposition of locks – It requires trolley with magnetic coupling
FB0050 Horizontal IMC lock – Not available with the system of magnetic coupling – It requires predisposition of manual locks – Min. piece height 60 mm
FB0059 Arc/stub alignment laser in Y
FB0060 Stub alignment laser in X
VACUUM PUMPS:
N.W. Vacuum pumps can be used up to an height of 800 m above sea level. To change the calibration, use the appropriate codes included in the paragraph «Various work centers»
FB0736 Supplement pump 250 m3/h – It replaces the standard pump
DRILLING HEADS
FB0729 Supplement head 26M with integrated blade – (18V+4X+4Y+blade) – It replaces the standard head, complete of kit of panel-holder adapters
OPTIONAL MAGAZINES:
FB0737 Supplement magazine RP 24 – HSK F63 – It replaces the standard magazine – Pliers center distance 107 mm
WORKING HEADS HSK F63:
Use subject to the spedcific working heights of the machine
FB0530 Head with copier with floating ring – ERG 32 – HSK F63 – It requires air line on electrospindle or 0-360° device
OPTIONAL SOFTWARE:
FB1070 Software Genesis Evolution + Jet Cad
OPTIONAL SOFTWARE GENESIS EVOLUTION:
FB0606 JET WINDOWS BASE (software for doors and windows) – Installation and training not included in the price
FB0607 UPGRADE JET WINDOWS EVOLUTO (software for doors and windows) – Installation and training not included in the price
FB0118 JET CABINET – Installation and training not included in the price
OPTIONAL SOFTWARE:
FB0740 WAVE WD BASE (software for doors and windows) – Installation and training not included in the price
FB0741 UPGRADE WAVE WD EVOLUTO (software for doors and windows) – Installation and training not included in the price
FB0753 Wireless bar code reader
N.W. On Easy Jet it’s obligatory the “supplement of PC on mobile console”
FB0706 Additional hardware key for WAVE (base) for USB door (only Wave) – Installation and training not included in the price
FB0745 Additional hardware key for WAVE WD (base) for USB door (only Wave WD)
FB0746 Additional hardware key for WAVE WD (advanced) for USB door (only Wave WD)
FB0986 Additional hardware key for WAVE cabinet – for USB door (included Wave cabinet) – Installation and training not included in the price
CAD/CAM ALPHACAM
FB0743 Software CAD/CAM Alphabase – Installation and training not included in the price
FB0744 SW CAD/CAM Alpha5
PACKAGING:
N.W. For container loading it’s mandatory to select a package
FB0847 Pallet with “cocoon” bag, basic version
FB0848 Pallet with “cocoon” bag, versions XL
THE FOLLOWING MODEL IS ALSO AVAILABLE:
JET OPTIMA T5 XL: X = 5260 mm Y= 1450 mm Z = 180 mm
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